10 - 7
Section F Transmission
9803/6410
Section F
10 - 7
Issue 1
Reduction Gear - JS160
Assembly (cont’d)
When Assembling (cont’d)
4 Completely degrease the threaded holes of spindle 2
and then apply thread adhesive. Also degrease bolts 35
and then apply an anti-seize coating beneath the bolt
head.
5 If renewing the inner races of bearings 149 and 150,
pre-heat to 100 ± 10 °C (212 ± 18 °F) and install using
press tool B (see Service Tools, Section 1) as shown.
6 Before installing the carrier 3 assembly, set-up the
cluster gears 6 with matching marks (positions C as
shown). Insert sun assembly tool (see Service Tools,
Section 1) to lock the gears relative to each other. Install
the carrier into ring gear 5 and then install the ring gear
assembly into hub 1. Remove the sun gear assembly
tool.
7 Accurate positioning of ring gear 4 relative to hub 1 is
essential. Degrease the two surfaces where the ring
gear contacts the hub and apply a light coat of liquid
gasket. Install ring gear 4 into hub 1, taking care to
mesh the teeth of the ring gear with those of cluster
gears 6. Rotate the ring gear so that its match mark D
aligns with the match mark of hub 1, as shown opposite.
JS00640
JS00650
JS00610
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