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Jeep UNIVERSAL CJ-2A - Page 15

Jeep UNIVERSAL CJ-2A
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B
LUBRICATION
shafts.
Thoroughly
clean
the
universal
joints
and
housings
and
refill
the
housings
with
universal
joint
lubricant.
Use
No.
1
for
summer
and
No.
0
for
winter.
B-·12.
Steering
Gear
Check
the
lubricant
level
in
the
steering
gear
hous-
ing
at
each
1000
miles
[1.600
km.]
to
be
sure
that
the
lubricant
is
at
filler
plug
opening
level.
Should
lubricant
be
::equired
fill
the
housing
slowly
with
a
hand
compressor.
Do
not
overlook
replacing
the
fill
plug.
B-13.
Front
Wheel
Bearings
Seasonally,
or
at
each
6000
miles
[9.600
km.],
(10,000
miles
[16.000
km.]
for
the
Dispatcher),
re-
move
the
front
wheels
and
repack
the
bearings
with
wheel
bearing
grease.
Work
the
grease
into
the
cage
lwlding
the
rollers.
Follow
this
same
procedure
for
wheel
bearings
for
23-2
(full-floating)
rear
axle
installed
on
early
CJ-2A
Models.
B-14.
Rear
Wheel
Bearings
The
rear
wheel
bearings
are
equipped
with
lubri-
cation
fittings
with
a
vent
opening
through
the
housings
above
each
fitting.
Lubricate
each
1000
miles
[1.600 km.J.
Use
a
hand
compressor
and
wheel
hearing
grease,
forcing
the
grease
through
each
lu-
brication
fitting
until
it
flows
from
the
vent.
Vent
should
be
kept
dear
of
obstruction
or
grease
will
0ack
up
into
the
brakes.
Do
not
add
grease
after
it
flows
from
the
vent
for
it
may
be
forced
through
the
wheel
keyway
onto
the
outside
of
the
wheel
and
possibly
onto
the
brake
linings.
For
Model
CJ-2A
"Nith 23-2
(full-floating)
rear
:txle fD'.low
the
1Jrocedure
of
Par.
B-11
for
removing
fc:nc
n:packing
the
rear
wheel
bearings.
s-·i
5.
:!~Speed
"rransmission
and
;-;--.?,:nsfer
Case
11·
Mcdels
CJ-2A,
CJ-3A,
CJ-3B,
CJ-5,
C.T-5
. "'!taietain
~ubrir:ant
at
f.H
plug
level
}n
both
trans-
mi>:ston
anu
transfer
case.
Check
!evei
each
1000
m;!es p .600
km.]
and
add
lubricant
when
necessary.
Drain
and. refill
both
housings
each
10,000
miles
i_:6.000
km.].
~Strvke
eacn
assembly
individually
even
though
d.rilled.
passages
are
provided
in
tb.e
housings
for
c:l
circu1'Sltion
nnd
unit
lubrication
on
all
models
c::xcept
CJ
-?A
before
Serial
No.
24 i 96.
,:·i&rd
s!1ifting
of
the
gears
in
cold
weather
is a
:)ositive
indication
that
the
lubricant
1s
too
heavy
a g:rs.de
or
the
quality
al.lows
it
to
congeal
at
the
prevailing
temperature.
If
the
oil is
too
heavy
for
el:'.sy
shifting
it
will
not
properly
lubricate
the
cl,Jsely
fitted
parts.
Change
the
lubricant
to
a
iighter
grade.
l1-16. 3-Speecl
Transmission
o
Model
D J -3A
l\1:aintain
lubricant
at
fill
plug
level.
Check
level
each
1000
miles
[1.600
km.]
and add
lubricant
when
necessary.
Drain
and
refill
housing
each
10,000
miles
[16.000
km.j.
B-17.
Optional
4-Speed
Transmission
emd
Transfer
Case
•
Models
CJ-5
and
CJ-6
The
four-speed
transmission
and
transfer
case
re-
quire
separate
lubrication
for
each
unit
as
they
have
no
cross-over
oil
passage.
At
each
transmission
~:ervice
check,
the
fill
plugs
of
both
four-speed
transmission
and
transfer
case
should
be
pulled
and
the
lubricant
refilled
to
level
if
necessary.
E!-18.
Front
and
Rear
Axle
Differentials
Check
the
level
in
each
unit
every
1000
miles
[1.600
km.]
to
be
sure
that
they
are
filled
to
the
level
of
the
filler
plug
openings.
Drain
and
refill
the
housings
every
10,000
miles
[16.000
km.].
Do
not
mix
different
types
of
lubricants.
Use
a.
light
engine
or
flushing
oil
to
clean
out
the
hous-
ings.
Do
not
use
water,
steam,
kerosene
or
gaso-
line
for
flushing.
B-19.
Powr-!Lok
Differential
Some
vehicles
are
equipped
with
locking
differentiai
{optional
equipment).
For
identification
of
this
unit,
see
Par.
N-15.
Ordinary
lubricants
must
not
be
used
in
the
locking
differential.
Use
only
'Nillys
Powr-Lok
Differential
Oil,
Part
No.
94557,
furnished
in
pint
cans.
?owr-Lok
differential
may
be
cleaned
only
by
disassembling
the
unit
and
wiping
with
dean
rags.
Do
not
flush
the
Powr-Lok
unit.
3-20.
Distributor
The
distributor
shaft
is
lubricated
through
an
oiler
mounted
en
the
side
of
the
housing.
Place
~hree
cr
four
drops
of
light
engine
oil
in
the
oiler
'~ach
1000
miles
[ 1.600
km.j.
Also
place
one
drop
of
light
engine
oil
on
the
"vvick
located
on
the
top
cf
the
.shaft.
which
is
made
accessible
by
removing
Lhe
rotor
arm.
Sparingly
apply
cam
lubricant
to
the
ixeaker
arm
cam
and
place
a
drop
of
oil
on
the
!Jreake:r
arm
pivot.
::::"2~.
\ieneratcr
Oilers
.are
provided
at
each
end
of
the
generator
.
:Place
two
to
four
drops
of
light
engine
oll
in
each
oiler
every
1000
miles
!1.600
km.].
3-21A.
Starting
!1/lotor
'')
i/Iodels
CJ-2A
(all)
e.nd
CJ-3A
to
S/N
30972.
_i,ubricate
the
starter
with
three
to
five
drops
of
<~ngine
oil
every
1000
miles
!1.600
km.]
at
an
oiler
iocated
on
the
front
(commutator)
end.
3
7
or
other
::nodels,
see
PaL
B-36.
3-22.
Oil
Filter
After
the
initial
change
specified
in
Par.
B-5,
clean
the
oil
filter
and
replace
the
element
at
each
6000
miles
[9.600
km.]
of
normal
vehicle
use.
Oil
filter
servicing
should
be
performed
at
the
same
time
as
one
of
the
regular
engine
oil
changes.
At
that
time
be
sure
to
add
one
quart
[1
ltr.]
to
the
engine
::::il
change
requirement.
B-23.
Oil
Bath
Air
Cleaner
~
Models
CJ-3B,
C]-5,
CJ-6
a
Optional
on
Model
D J
-3A
These
vehicles
are
equipped
with
an
oil
bath
type