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0300203771
JLG 0300203771 User Manual
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ANSI
®
Operation and S
a
fety Ma
n
u
al
Original Instructions - Keep this manual with the machine at all times.
AS/NZS
Boom Lift Models
400S
460SJ
S/N 0300203771* to Present
S/N 1300007289 to Present
S/N E300000100 to Present
* See inside front cov
er for exceptions.
3121670
November 5, 2018 - Rev L
2
Table of Contents
Table of Contents
7
Section 1 - Safety Precautions
15
General
15
Pre-Operation
15
Operator Training and Knowledge
15
Workplace Inspection
16
Machine Inspection
17
Operation
17
General
17
Trip and Fall Hazards
18
Electrocution Hazards
19
Tipping Hazards
21
Crushing and Collision Hazards
24
Towing, Lifting, and Hauling
25
Maintenance
25
Maintenance Hazards
25
Battery Hazards
27
Section 2. User Responsibilities, Machine Preparation, and Inspection
29
2.1 Personnel Training
29
Operator Training
29
Training Supervision
29
Operator Responsibility
29
2.2 Preparation, Inspection, and Maintenance
30
Pre-Start Inspection
33
Daily Walk-Around Inspection
34
Function Check
36
Skyguard Function Test
37
Oscillating Axle Lockout Test (if Equipped)
38
Section 3 - Machine Controls and Indicators
39
General
39
Controls and Indicators
39
Ground Control Console
40
Ground Control Indicator Panel
47
Ground Control Console Display Gauge
51
Platform Console
54
Platform Control Indicator Panel
60
Section 4 - Machine Operation
65
Description
65
Boom Operating Characteristics and Limitations
66
Capacities
66
Stability
66
Engine Operation
66
Starting Procedure
66
Shutdown Procedure
68
Fuel Reserve / Shut-Off System
68
Traveling (Driving)
71
Traveling Forward and Reverse
73
Traveling on a Grade
74
Steering
74
Platform
74
Platform Level Adjustment
74
Platform Rotation
74
Boom
75
Swinging the Boom
75
Raising and Lowering the Main Boom
75
Telescoping the Main Boom
75
Function Speed Control
76
Machine Safety System Override (Msso)(Ce Only)
76
4.10 Skyguard Operation
77
Skyguard
77
Skyguard - Skyline
77
Skyguard - Skyeye
78
Skyguard Function Table
78
Shut down and Park
79
4.12 Lifting and Tie down
79
Lifting
79
Tie down
80
Section 5 - Emergency Procedures
101
General
101
Incident Notification
101
Emergency Operation
101
Operator Unable to Control Machine
101
Platform or Boom Caught Overhead
102
Emergency Towing Procedures
102
Machine Safety System Override (Msso)(Ce Only)
103
Section 6 - Accessories
105
Fall Arrest
107
Safety Precautions
107
Pipe Racks
107
Capacity Specifications (Australia Only)
108
Safety Precautions
108
Preparation and Inspection
108
Operation
108
Skyglazier
109
Capacity Specifications
109
Safety Precautions
110
Preparation and Inspection
110
Operation
110
Skypower
111
Generator Output
111
Accessory Ratings
111
Safety Precautions
112
Preparation and Inspection
112
Operation
112
Skywelder
112
Accessory Ratings
113
Generator Output
113
Welding Accessories
113
Safety Precautions
114
Preparation and Inspection
114
Operation
114
Soft Touch
115
Bolt-On External Fall Arrest
115
Inspection before Use
116
Section 7 - General Specifications & Operator Maintenance
119
Introduction
119
Operating Specifications
119
Capacities
121
Engine Data
122
Tires
124
Hydraulic Oil
125
Critical Stability Weights
128
Serial Number Location
129
Operator Maintenance
140
Tires & Wheels
154
Tire Inflation
154
Tire Damage
154
Tire Replacement
154
Wheel Replacement
155
Wheel Installation
155
Propane Fuel Filter Replacement (Gm Engine)
157
Removal
157
Installation
157
Propane Fuel Filter Replacement (Kubota Engine)
158
Removal
158
Installation
159
Propane Fuel System Pressure Relief
160
Supplemental Information
160
Section 8 - Inspection and Repair Log
161
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JLG 0300203771 Specifications
General
Brand
JLG
Model
0300203771
Category
Lifting Systems
Language
English
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