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JLG 30e User Manual

JLG 30e
66 pages
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Operators and Safety Manual
Model
30e
35e
n35e
40e
n40e
45e
3120742
August 14, 2001
ANSI
Property of American Airlines

Table of Contents

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JLG 30e Specifications

General IconGeneral
BrandJLG
Model30e
CategoryBoom Lifts
LanguageEnglish

Summary

FOREWORD

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

DANGER

Defines the DANGER safety signal word and its associated color.

WARNING

Defines the WARNING safety signal word and its associated color.

CAUTION

Defines the CAUTION safety signal word and its associated color.

IMPORTANT

Defines the IMPORTANT safety signal word and its associated color.

REVISION LOG

SECTION 1 - SAFETY PRECAUTIONS

1.1 GENERAL

Outlines precautions for proper and safe machine usage and maintenance.

1.2 PRE-OPERATION

Details pre-operation checks and understanding manual requirements.

1.3 OPERATION

General guidelines and procedures for machine operation.

1.4 TOWING, LIFTING, AND HAULING

Procedures and precautions for towing, lifting, and hauling the machine.

1.5 MAINTENANCE

Safety precautions to be observed during machine maintenance.

SECTION 2 - PREPARATION AND INSPECTION

2.1 GENERAL

Information for placing machine in operation readiness and prior-to-use checks.

2.2 PREPARATION FOR USE

Steps for preparing a new machine for operation and initial checks.

2.3 DELIVERY AND FREQUENT INSPECTION

Procedures for delivery and periodic safety/maintenance inspections.

2.4 DAILY WALK-AROUND INSPECTION

Operator's responsibility for inspecting the machine before each workday.

2.5 DAILY FUNCTIONAL CHECK

Performing a functional check of all systems after walk-around inspection.

2.6 TORQUE REQUIREMENTS

Provides standard torque values for fasteners in shop practices.

2.7 BATTERY MAINTENANCE AND CHARGING

Guidelines for quarterly battery maintenance and daily charging.

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS

3.1 GENERAL

Information on control functions, operating characteristics, and limitations.

3.2 PERSONNEL TRAINING

Requirements for operating and maintaining the machine by trained personnel.

3.3 OPERATING CHARACTERISTICS AND LIMITATIONS

Knowledge of operating characteristics and limitations is essential.

3.4 CONTROLS AND INDICATORS

Explains control panels, symbols, and ground control station functions.

SECTION 4 - MACHINE OPERATION

4.1 DESCRIPTION

Describes the JLG Lift, its purpose, and capabilities.

4.2 GENERAL

Procedures for traveling, steering, parking, and platform loading.

4.3 MOTOR OPERATION

Explains the Power/Emergency Stop switch and its function.

4.4 TRAVELING (DRIVING)

Guidelines and precautions for driving the machine.

4.5 STEERING

How to steer the machine using the drive/steer controller.

4.6 PLATFORM

Procedures for loading the platform from ground and above ground.

4.7 BOOM

Warning about chassis tilt and boom operations.

4.8 BOOM FUNCTION SPEEDS

How the Function Speed Control affects boom functions.

4.9 SHUT DOWN AND PARK

Procedures for shutting down and parking the machine.

4.10 MACHINE TIE DOWN

Methods for securing the machine for transport.

4.11 MACHINE LIFTING

Procedures and precautions for lifting the machine.

SECTION 5 - OPTIONAL EQUIPMENT

5.1 MOTION ALARM

Explains the function of the motion alarm horn.

5.2 FOAM FILLED TIRES

Tires filled with polyurethane foam for use on rough surfaces.

5.3 NON-MARKING TIRES

Tires for indoor use that do not leave black marks.

5.4 ROTATING BEACON

Amber rotating beacon provides a visual warning of operation.

5.5 TILT ALARM

Audible warning when machine is out of level.

5.6 WHEEL COVERS

Protection for wheels and bearings from dirt and debris.

5.7 BATTERY PACKS

Spare battery packs for continuous operation.

5.8 PLATFORM LIGHTS

Lights installed on platform rails for operator visibility.

5.9 CONTROL CONSOLE COVER

Clear acrylic cover to protect the platform control console.

5.10 CYLINDER BELLOWS

Protective bellows for cylinder rods against dirt and damage.

5.11 STEEL HOOD COVERS. (30 ELECTRIC)

Steel covers protect the hood and battery box lids from damage.

5.12 WORK PLATFORM. (35/40/N40/45 ELECTRIC)

Available larger platform size for specific models.

5.13 SIMULTANEOUS DRIVE / LIFT / STEER. (N40/40/45 ELECTRIC)

Enables multifunction performance simultaneously.

SECTION 6 - EMERGENCY PROCEDURES

6.1 GENERAL

Information on procedures for emergency situations during machine operation.

6.2 EMERGENCY TOWING PROCEDURES

Procedures for emergency movement of the machine.

6.3 EMERGENCY CONTROLS AND THEIR LOCATIONS

Details the Emergency Stop switch and its function.

6.4 EMERGENCY OPERATION

Procedures for using ground controls and handling operator incapacitation.

6.5 INCIDENT NOTIFICATION

Requirements for notifying JLG Industries of incidents.

SECTION 7 - INSPECTION AND REPAIR LOG

Table 7-1.Inspection and Repair Log

A log for recording inspection and repair dates and comments.

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