3Dana Holding CorporationASM-0025E - 212 Axle Service Manual
CONTENTS
INTRODUCTION ................................................................................................................................ 7
SPECIFICATIONS .............................................................................................................................. 9
DEFINITION OF VIEWPOINTS ................................................................................................................. 9
DATA PLATE ............................................................................................................................................ 9
CONVERSION TABLES ................................................................................................................................ 10
TORQUE SPECIFICATIONS ......................................................................................................................... 11
COARSE PITCH ....................................................................................................................................... 11
FINE PITCH .............................................................................................................................................. 11
WHEEL NUT TIGHTENING TORQUES .................................................................................................... 12
MAINTENANCE ............................................................................................................................................ 13
MAINTENANCE POINTS ......................................................................................................................... 13
MAINTENANCE INTERVALS ................................................................................................................... 14
ADJUSTMENT AND CHECKS ................................................................................................................. 14
LUBRICANT & SEALANT SPECIFICATIONS ........................................................................................... 15
SAFETY PRECAUTIONS ...................................................................................................................17
CHECKING WEAR AND REPLACING THE BRAKING DISCS ........................................................19
EXPLODED VIEW .......................................................................................................................................... 19
DISASSEMBLY ............................................................................................................................................. 20
ASSEMBLY ................................................................................................................................................... 22
SPECIAL TOOLS .......................................................................................................................................... 24
T1 ............................................................................................................................................................. 24
T2 ............................................................................................................................................................. 24
COMPLETE STEERING CASE ..........................................................................................................25
EXPLODED VIEW .......................................................................................................................................... 25
DISASSEMBLY ............................................................................................................................................. 26
ASSEMBLY ................................................................................................................................................... 27
DOUBLE U-JOINT .............................................................................................................................29
EXPLODED VIEW .......................................................................................................................................... 29
DISASSEMBLY ............................................................................................................................................. 30
ASSEMBLY ................................................................................................................................................... 31
SPECIAL TOOLS .......................................................................................................................................... 33
T1 ............................................................................................................................................................. 33
T2 ............................................................................................................................................................. 33
PLANETARY REDUCTION GEAR ....................................................................................................35
EXPLODED VIEW .......................................................................................................................................... 35
DISASSEMBLY ............................................................................................................................................. 36
ASSEMBLY ................................................................................................................................................... 40
SPECIAL TOOLS .......................................................................................................................................... 44
T1 ............................................................................................................................................................. 44
T2 ............................................................................................................................................................. 44
T3 ............................................................................................................................................................. 45
T4 ............................................................................................................................................................. 46
T5 ............................................................................................................................................................. 46
STEERING CYLINDER ...................................................................................................................... 47
EXPLODED VIEW .......................................................................................................................................... 47
OPTICAL SENSOR AND MAGNETIC SENSOR ............................................................................................ 48
DISASSEMBLY ............................................................................................................................................. 49
ASSEMBLY ................................................................................................................................................... 52
SPECIAL TOOLS .......................................................................................................................................... 58
T1 ............................................................................................................................................................. 58
T2 ............................................................................................................................................................. 59
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