JLG Toucan 8e - Operation And Safety Manual

136 pages

Save Page as PDF

To Next Page

Operation and Safety Manual

Original Instructions - Keep this manual with the machine at all times.

TOUCAN 8E

TOUCAN 20E

S/N A300052840

to present

31210162

February 01, 2015

English - Operation and Safety

Main Page

Table of Contents7
Section 1 - Safety Precautions13
General13
Pre-Operation13
Operator Training and Knowledge13
Workplace Inspection14
Machine Inspection14
Operation15
General15
Trip and Fall Hazards16
Electrocution Hazards17
Minimum Approach Distance (M.A.D.)17
Tipping Hazards18
Crushing and Collision Hazards19
Towing, Lifting, and Hauling20
Additional Hazards / Safety20
Beaufort Scale (for Reference Only)21
Section 2. User Responsibilities, Machine Preparation, and Inspection23
Personnel Training23
Operator Training23
Training Supervision23
Operator Responsibility23
Preparation, Inspection, and Maintenance24
Inspection and Maintenance Table25
Pre-Start Inspection26
General28
Function Check29
Tilt Sensor Check30
Tilt Sensor30
Overload Sensor Check (if Equipped)31
Overload Sensor31
Slack/Broken Chain Sensors Check32
Slack/Broken Chain Sensors32
Gate Sensors Check (XL Basket Only)33
XL Basket33
Section 3 - Machine Controls and Indicators35
Basic Nomenclature - Location of Machine Controls35
General36
Controls and Indicators36
Ground Control Station36
Ground Control Station37
Platform Manual Descent Valves40
Mast Manual Descent Valve and Actuator40
Mast Manual Descent Valve40
Jib Manual Descent Valve41
Manual Swinging Operating Devices42
Rotary Valve42
Platform Control Station43
Platform Control Indicator Panel45
Decal Installation49
Decal Installation - Sheet 149
Section 4. Machine Operation55
Description55
Operating Specifications and Limitations55
Capacities55
Stability55
Position of Least BACKWARD Stability56
Position of Least FORWARD Stability56
Grade and Side Slope57
Grade and Side Slope58
Operation59
Steering and Travelling (Driving)59
Steering60
Travelling (Driving)60
Drive Orientation System (DOS)61
Raising and Lowering the Platform61
Lift Controls61
Raising and Lowering the Mast62
Raising and Lowering the Jib62
Swinging63
Swing Control63
Emergency Control64
Emergency Controls64
Alarms65
Overload Warning Light/Alarm (if Equipped)65
Tilt Warning Light/Alarm65
Slack Chain Warning Light/Alarm66
Gate Opening Warning Light (XL Basket Only)67
Soft Touch Warning Light/Alarm (if Equipped)67
Machine Safety System Override (Msso) (if Equipped)67
Shut down and Park68
Battery Charging68
Battery Charger Fault Code70
Tie-Down/Lift Lugs71
Tie down71
Lifting71
Machine Tie-Down71
Lifting the Machine71
Towing72
Lifting the Machine Using a Fork Truck72
Electric Brake Release73
Section 5 - Emergency Procedures75
General75
Incident Notification75
Emergency Operation75
Operator Unable to Control Machine75
Platform or Jib Caught Overhead76
Platform Manual Descent76
Emergency Towing76
Machine Safety System Override (Msso) (if Equipped)76
Section 6. General Specifications & Operator Maintenance77
Introduction77
Other Publications Available77
Operating Specifications78
Operating Specifications and Dimensions78
Tires Specifications82
Drive Motors - Hydraulic Power Unit83
Battery Specifications84
Lubrication Specifications84
Hydraulic Oil Specifications - Standard84
Hydraulic Oil Specifications - Optional85
Operator Maintenance86
Operator Maintenance & Lubrication Diagram86
Chassis Hood Removal87
Battery Maintenance88
Battery Maintenance and Safety Practices88
Level Indicators88
Adding Water to Batteries89
Battery Voltage and Electrolyte Specific Gravity90
Draining the Water90
Measuring Electrolyte Specific Gravity91
Filling System Maintenance92
Use of a Battery in a Cold Environment92
Battery Not Working Continuously or Inactive Battery92
Battery Troubleshooting93
Oil Level/Oil Filter94
Hydraulic Oil Check94
Hydraulic Filter Replacement95
Tires & Wheels96
Tire Wear and Damage96
Wheel and Tire Replacement96
Wheel Installation96
Wheel Lug Nut Tightening Sequence96
Lubrication97
Wheel Torque Chart97
Overload System Spring Washer (if Equipped)98
Overload System Spring Washer Lubrication98
Swing Bearing Race99
Swing Bearing Race Lubrication99
Swing Bearing Teeth100
Swing Bearing Teeth Lubrication100
Mast Profiles Races101
Mast Profiles Races Lubrication101
Lifting Chains102
Overload System Verification (if Equipped)103
Overload System Verification103
Tilt Sensor Verification104
Jacking Points104
Dtc Index105
Dtc Check Tables106
Help Comments106
Power-Up107
Platform Controls108
Ground Controls110
Function Prevented112
Line Contactor Open Circuit114
Line Contactor Short Circuit114
Ground Output Driver115
Thermal Limit118
Battery Supply120
Transmission and Drive System122
Communication123
Accessory123
Electric Motor124
Tilt Sensor125
Platform Load Sense126
Steering/Axle126
Safety System Override127
Hardware128
Section 7 - Inspection and Repair Log133
Inspection and Repair Log134

JLG Toucan 8e - Operation And Safety Manual

Table of Contents

Other manuals for JLG Toucan 8e

Related product manuals