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Johnson Controls JHETC60H - User Manual

Johnson Controls JHETC60H
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Johnson Controls Ducted Systems 6112628-UIM-B-0622
Standard ECM Single Piece
Multi-position Air Handlers
Models: JHET Series
- 208/230 V - Single and Three-Phase
INSTALLATION MANUAL
®
List of sections
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ductwork and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Coil metering devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Refrigerant line connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Condensate drain connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electric heater installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Line power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Low voltage control connections . . . . . . . . . . . . . . . . . . . . . . . . .11
Blower speed connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Unit data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Air system adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Installation verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Control wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Start-up sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
List of figures
Return air duct attachment and component location . . . . . . . . . . . . . 2
Pressure check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dimensions and duct connection dimensions . . . . . . . . . . . . . . . . . . 3
Typical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Horizontal baffle plate installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Suspension support locations for horizontal applications . . . . . . . . . 6
Duct attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Ductwork transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Recommended distributor adjustment . . . . . . . . . . . . . . . . . . . . . . . . 7
Piston installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TXV installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TXV bulb and equalizer line installations . . . . . . . . . . . . . . . . . . . . . . 8
Correct bulb location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Grommets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Line power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Blower speed connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Duct static measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Drain traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Location of coil trapped and plugged drain connections . . . . . . . . . .20
Wiring diagram - standard ECM - single phase heat kits . . . . . . . . .21
Wiring diagram - 208/230V three phase heat kits . . . . . . . . . . . . . . .22
Standard ECM AH conventional wiring diagrams . . . . . . . . . . . . . . .23
HMH7 HP connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
List of tables
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Horizontal suspension dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Physical and electrical data - cooling only . . . . . . . . . . . . . . . . . . . . 12
Electrical data - cooling only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical heat: minimum fan speed . . . . . . . . . . . . . . . . . . . . . . . . . 12
Application factors - rated CFM versus actual CFM . . . . . . . . . . . . . 12
kW and MBH conversions - for total power input requirement . . . . . 13
Electric heat performance data: 208/230-1-60 and 208/230-3-60 . .13
Electrical data for single source power supply: 208/230-1-60 . . . . .13
Electrical data for multi-source power supply: 208/230-1-60 . . . . . .15
Electrical data for single source power supply: 208/230-3-60 . . . . .15
Electrical data for multi-source power supply: 208/230-3-60 . . . . . .16
Airflow data (CFM per Watts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Section I: General
The single piece air handler series provides the flexibility for installation
in any position. This unit may be used for upflow, downflow, horizontal
right, or horizontal left applications.
These units may be located in a closet, utility room, attic, crawl space,
or basement. These versatile models may be used for cooling or heat
pump operation with or without electric heat.
Top or side power and control wiring, color coded leads for control wir-
ing, and electric heaters all combine to make the installation easy and
minimize installation cost.
Electric heat kits are available as field installed accessories. Single
phase kits are available from 2.5 kW to 25 kW and 208/230 V three
phase kits are available from 10 kW to 25 kW.
Section II: Safety
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided,
will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided,
could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided
may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
WARNING
FIRE OR ELECTRICAL HAZARD
Failure to follow the safety warnings exactly could result in serious
injury, death or property damage. A fire or electrical hazard may result
causing property damage, personal injury or loss of life.
!

Table of Contents

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Johnson Controls JHETC60H Specifications

General IconGeneral
BrandJohnson Controls
ModelJHETC60H
CategoryAir Handlers
LanguageEnglish

Summary

Safety and Hazard Warnings

Understanding Safety Signal Words

Explains the meaning of DANGER, WARNING, and CAUTION signal words for hazard identification.

Fire and Electrical Hazard Warning

Highlights severe risks from improper installation, potentially causing fire, injury, or death.

Unit Handling and Lifting

Cabinet Brace Lifting Warning

Warns against lifting the unit by cabinet braces to prevent falls and damage.

Unit Installation Procedures

Unit Configuration Conversion

Downflow or Horizontal Right Conversion

Details the process for converting the unit for downflow or horizontal right airflow configurations.

Ductwork and Connection Guidelines

Duct System Design and Installation

Emphasizes the critical importance of correctly designed and installed duct systems for system success.

Coil Metering Device Installation

Piston Installation

Provides detailed steps for installing a piston, including Schrader valve core insertion.

TXV Installation and Setup

TXV Installation Steps

Outlines the basic steps for installing a TXV kit, referring to specific technical guides.

Refrigerant Line Connection Guide

Coil Pressure Relief

Instructs to relieve coil pressure by depressing the Schrader valve core before proceeding.

Electric Heater Installation Guide

Heater Kit Installation Procedure

Instructs to install electric heat kits per included instructions and mark the nameplate.

Line Power Connection Safety

Power Supply Disconnection

Mandates disconnecting all supply circuits before accessing terminals for safety.

Disconnect Switch Requirement

States the requirement for a field-provided fused disconnect switch for unit compliance.

Aluminum Wiring Caution

Warns that direct connection of aluminum wiring is not approved and to follow codes for conversion.

Low Voltage Control Wiring

24 V Transformer Wiring

Explains how to connect the 24V power supply from the internally wired transformer.

Blower Speed Configuration

Adjusting Blower Motor Speed

Details adjusting blower motor speed taps for optimal airflow within unit limits.

Installation Verification Checklist

Electrical Wiring Diagrams

Single Phase Heat Kit Wiring

Illustrates wiring diagrams for standard ECM units with single-phase electric heat kits.

Three Phase Heat Kit Wiring

Depicts wiring diagrams for 208/230V three-phase electric heat kits.

Control System Wiring

Start-Up and Commissioning

Unit Operation and Cycle Test

Tests unit operation through various cycles (fan, cooling, heating) and corrects any issues.

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