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Johnson Controls YORK Tempo YLAA0080SE - User Manual

Johnson Controls YORK Tempo YLAA0080SE
192 pages
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YLAA0070 - YLAA0175
AIR-COOLED SCROLL CHILLERS
WITH MICROCHANNEL CONDENSER COILS
STYLE A (60 Hz)
70 - 175 TON
246-613 KW
INSTALLATION, OPERATION, MAINTENANCE
AIR-COOLED LIQUID CHILLERS
HERMETIC SCROLL
Supersedes 150.72-NM1 (110)
Form 150.72-NM1 (1020)
R-410A
035-21911-000
Interim
Products are produced at a
f a c i l i t y wh o s e q u a l i t y -
management systems are
ISO9001 certified.

Table of Contents

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Johnson Controls YORK Tempo YLAA0080SE Specifications

General IconGeneral
BrandJohnson Controls
ModelYORK Tempo YLAA0080SE
CategoryChiller
LanguageEnglish

Summary

SECTION 1 - GENERAL CHILLER INFORMATION AND SAFETY

WARRANTY

Details Johnson Controls' warranty terms, conditions, and claim procedures for the equipment.

SAFETY AND QUALITY

Lists applicable safety and quality standards and codes the YLAA chillers comply with.

General Chiller Introduction & Safety

Responsibility for Safety

Outlines primary responsibilities of operating personnel for personal and machinery safety.

SECTION 2 - PRODUCT DESCRIPTION

GENERAL SYSTEM DESCRIPTION

Describes the chiller's compressors, cooler (evaporator), condenser, and control center.

PRODUCT IDENTIFICATION NUMBER (PIN)

BASIC UNIT NOMENCLATURE

Explains the coding system used to identify unit features, capacity, and design.

SECTION 4 - INSTALLATION

INSPECTION

Details immediate post-receiving inspection for damage and reporting procedures.

SECTION 5 - TECHNICAL DATA

OPERATIONAL LIMITATIONS (ENGLISH)

Specifies limitations for voltage, temperatures, and flows to ensure safe and efficient operation.

TABLE 2 - VOLTAGE LIMITATIONS

Details the absolute minimum and maximum voltage limits for unit operation.

ELECTRICAL DATA

TABLE 5 - MICRO PANEL POWER SUPPLY

Details electrical data for micro panel power supply, including voltage and current protection.

TABLE 6 - VOLTAGE RANGE

Lists voltage codes and their corresponding unit power minimum and maximum ranges.

ELECTRICAL NOTES

Explains minimum circuit ampacity, disconnect switch requirements, fuse sizes, and wire grounding.

ELECTRICAL DATA W;O PUMPS

ELECTRICAL DATA W; PUMPS

WIRING DIAGRAMS

ELEMENTARY WIRING DIAGRAMS

Presents elementary wiring diagrams for single/dual point wiring options across multiple sheets.

ONE INCH DEFLECTION SPRING ISOLATORS INSTALLATION INSTRUCTIONS

SEISMIC ISOLATOR CROSS-REFERENCE

SEISMIC ISOLATOR INSTALLATION AND ADJUSTMENT

DURALENE ISOLATOR CROSS-REFERENCE

INSTALLATION OF DURALENE VIBRATION ISOLATORS

Units shipped on or after June 15, 2008

Provides installation instructions for Durulene vibration isolators.

SLRS SEISMIC ISOLATOR INSTALLATION AND ADJUSTMENT

Units shipped before June 15, 2008

Provides installation and adjustment instructions for SLRS seismic isolators.

ONE INCH DEFLECTION SPRING ISOLATOR CROSS-REFERENCE

INSTALLATION OF 1” DEFLECTION MOUNTS

NEOPRENE ISOLATOR CROSS-REFERENCE

TWO INCH DEFLECTION, SEISMIC SPRING ISOLATOR CROSS-REFERENCE - SLRS

SECTION 6 - COMMISSIONING

Commissioning of this unit should only be carried out by Johnson Controls Authorized personnel.

States that commissioning must be performed by authorized Johnson Controls personnel.

PREPARATION - POWER OFF

Lists basic checks to be made with unit power switched OFF, including inspection and refrigerant charge.

PREPARATION - POWER ON

Details checks for power on, including switch settings, compressor heaters, water system, and flow switch.

EQUIPMENT PRE-STARTUP AND STARTUP CHECKLIST

Pre-Startup

Lists unit checks to perform before initial start, including inspection, piping, and refrigerant.

Startup

Details checks for panel power, voltage, setpoints, options, and condenser fan cycling.

CHECKING SUPERHEAT AND SUBCOOLING

UNIT OPERATING SEQUENCE

The operating sequence described below relates to operation on a hot water start after power has been applied...

Describes the chiller's operating sequence from power application to compressor staging and shutdown.

SECTION 7 - UNIT CONTROLS

YORK MILLENNIUM CONTROL CENTER

Introduces the microprocessor-based control system for chiller operation.

STATUS KEY

Unit Status

Explains how pressing the STATUS key displays current chiller operating status messages.

Unit Controls

System Trip Volts

Explains the calculation and programming of system trip volts for high current.

Unit Controls

Unit Safeties

Defines unit safeties as faults causing all compressors to shut down, with auto-reset and lockout conditions.

UNIT FAULT: LOW AMBIENT TEMP

Indicates a safety shutdown due to low ambient temperature, with restart conditions.

UNIT FAULT: LOW LIQUID TEMP

Shows a safety shutdown due to low leaving chilled liquid temperature, with restart conditions.

Option 13 - Soft Start Enable;Disable

States that soft start must be selected as 'DISABLED' on all chillers.

The Discharge Pressure Cutout is a software cutout in the microprocessor and is backed-up by a mechanical high pressure cutout switch...

Details the discharge pressure cutout function and its interaction with the mechanical HP switch.

Option 14 - Unit Type

Explains that 'LIQUID CHILLER' must be displayed, warning against other modes.

STATUS KEY MESSAGES

TABLE 8 - STATUS KEY MESSAGES QUICK REFERENCE LIST

Provides a quick reference list of status key messages categorized into General, Fault, and Unit Safeties/Warnings.

DISPLAY;PRINT KEYS

The chiller MUST be set to be a liquid chiller...

Warns to set the unit type to 'LIQUID CHILLER' to prevent compressor damage.

Unit Controls

Print Key

History Printout

Explains how to obtain a printout of the last 9 Safety Shutdowns and their conditions.

SETPOINTS KEYS

Program Key

Unit Trip Volts

TABLE 11 - PROGRAM KEY LIMITS AND DEFAULT

Lists programmable limits and default values for program key settings.

UNIT KEYS

SECTION 8 - UNIT OPERATION

CAPACITY CONTROL

Explains how capacity control is initiated based on permissive inputs and flow switch closure.

SUCTION PRESSURE LIMIT CONTROLS

Explains anticipatory controls to prevent low-pressure cutouts by preventing loading below a threshold.

DISCHARGE PRESSURE LIMIT CONTROLS

Details controls that unload the system before reaching safety limits due to high load or dirty coils.

Unit Operation

ANTI-RECYCLE TIMER

Explains the programmable anti-recycle timer function to prevent short cycling.

BAS;EMS TEMPERATURE RESET USING A VOLTAGE OR CURRENT SIGNAL

Details how the Remote Reset Option allows setpoint reset via 0-10VDC or 4-20mA signals.

RETURN CHILLED LIQUID CONTROL

Return Chilled Liquid Control MUST only be used when constant chilled liquid flow is ensured.

Mandates constant chilled liquid flow when using Return Chilled Liquid Control.

TABLE 17 - YLAA STANDARD CONDENSER FAN CONTROL USING DISCHARGE PRESSURE ONLY (2, 3, OR 4 FANS PER SYSTEM)

TABLE 18 - YLAA STANDARD CONDENSER FAN CONTROL USING DISCHARGE PRESSURE ONLY (5 OR 6 FANS PER SYSTEM)

LOAD LIMITING

SECTION 9 - SERVICE AND TROUBLESHOOTING

DO NOT CLEAR BUFFERS. Important information may be lost. Contact factory service.

Warns against clearing buffers due to potential loss of important information.

SERVICE MODE

Describes Service Mode for enabling/disabling outputs, changing configuration, and viewing inputs.

Service and Troubleshooting

SERVICE MODE - CHILLER CONFIGURATION

Covers chiller configuration settings like soft start, refrigerant type, and expansion valve type.

SERVICE MODE - ANALOG AND DIGITAL INPUTS

Explains how to view digital and analog inputs via OPER DATA key in Service Mode.

CONTROL INPUTS;OUTPUTS

CHECKING INPUTS AND OUTPUTS

Service and Troubleshooting

TROUBLESHOOTING

TABLE 27 - TROUBLESHOOTING

Lists common problems, their causes, and solutions for unit operation issues.

NO DISPLAY ON PANEL. UNIT WILL NOT OPERATE.

Troubleshooting steps for issues with the control panel display or unit operation.

LOW SUCTION PRESSURE FAULT

Troubleshooting steps for low suction pressure faults, including charge, filters, and TXV.

TROUBLESHOOTING (CONT’D)

TABLE 27 (cont’d) - TROUBLESHOOTING

Continues the troubleshooting table with more problems and solutions.

LOW LIQUID TEMP FAULT

Troubleshooting steps for low liquid temperature faults, including cutout adjustment and sensor issues.

COMPRESSOR(S) WON’T START

Troubleshooting steps for compressors not starting, including demand, sensors, and overload.

SECTION 10 - MAINTENANCE

It is the responsibility of the equipment owner to provide maintenance on the system.

States that system maintenance is the owner's responsibility.

IMPORTANT

Warns that improper maintenance during warranty may void coverage.

COMPRESSORS

Provides guidance on checking compressor oil level and oil analysis.

Maintenance

BACNET, MODBUS AND YORKTALK 2 COMMUNICATIONS

Describes reading/modifying chiller data via serial communication protocols.

TABLE 30 - REAL TIME ERROR NUMBERS

Lists real-time error numbers and their descriptions encountered during communication setup.

TABLE 29 - VALUES REQUIRED FOR BAS COMMUNICATION

Lists required setup values for BAS communication protocols.

TABLE 31 - BACNET AND MODBUS COMMUNICATIONS DATA MAP

TABLE 31 (cont’d) - BACNET AND MODBUS COMMUNICATIONS DATA MAP

Provides a detailed data map for BACnet and Modbus communications.

TABLE 32 - YORKTALK 2 COMMUNICATIONS DATA MAP

TABLE 32 (cont’d) - YORKTALK 2 COMMUNICATIONS DATA MAP

Continues the YorkTalk 2 communications data map, listing operational and fault codes.

R410 A PRESSURE TEMPERATURE CHART

R410 A PRESSURE TEMPERATURE CHART

Lists R410A pressure and corresponding temperature values for system diagnostics.

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