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Johnson Controls YORK Tempo YLAA0155SE - User Manual

Johnson Controls YORK Tempo YLAA0155SE
192 pages
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YLAA0070 - YLAA0175
AIR-COOLED SCROLL CHILLERS
WITH MICROCHANNEL CONDENSER COILS
STYLE A (60 Hz)
70 - 175 TON
246-613 KW
INSTALLATION, OPERATION, MAINTENANCE
AIR-COOLED LIQUID CHILLERS
HERMETIC SCROLL
Supersedes 150.72-NM1 (110)
Form 150.72-NM1 (1020)
R-410A
035-21911-000
Interim
Products are produced at a
f a c i l i t y wh o s e q u a l i t y -
management systems are
ISO9001 certified.

Table of Contents

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Summary

Section 1 - General Chiller Information and Safety

Warranty

Details Johnson Controls' warranty terms and conditions for the equipment and materials.

Safety and Quality

Outlines the standards and codes the chillers comply with for safety and quality assurance.

Responsibility for Safety

Outlines the primary responsibilities of the individual operating or working on the machinery.

Misuse of Equipment

Details potential hazards and damage from using the equipment outside its intended purpose or parameters.

Pressure Systems

Warns about hazards associated with refrigerant vapor and liquid under pressure and access to the system.

Electrical

Covers grounding, power isolation, and safe servicing of electrical equipment.

Emergency Shutdown

Explains the function of the unit switch for emergency shutdown and its operation.

Control; Power Panel Components

Product Identification Number (PIN)

Process and Instrumentation Diagram

Section 3 - Handling and Storage

Moving the Chiller

Covers safe procedures for moving the unit, including lifting methods and warnings.

Rigging Instructions

Section 4 - Installation

Installation Checklist

Lists essential items to check before placing the units into operation.

Single-Point Supply Connection - Terminal Block, Non-Fused Disconnect Switch or Circuit Breaker

Details the critical electrical connection for single-point power supply.

Section 5 - Technical Data

Voltage Limitations

Specifies absolute voltage limitations to prevent compressor damage.

Electrical Data

Presents electrical specifications including power supply and voltage ranges.

Electrical Notes

Provides important notes and clarifications regarding electrical installations and safety.

Electrical Notes and Legend

Explains designations used in electrical diagrams and provides important notes.

Wiring Diagrams

Elementary Wiring Diagrams

Presents schematic diagrams illustrating the basic electrical connections and components.

Elementary Wiring Diagrams (Cont’d)

Continues elementary wiring diagrams, showing additional circuit details.

Fan Wiring

Illustrates specific wiring diagrams for the condenser fans.

Fan Wiring (Cont’d)

Continues fan wiring diagrams, showing further connections.

Connection Diagrams

Illustrates physical connection points for electrical components.

Micro Panel Connections

Details the connection points for the micro panel and its associated boards.

Compressor Wiring

Provides specific wiring diagrams for compressor connections.

Condenser Fan Mapping and Sequencing

Illustrates how condenser fans are mapped and sequenced for operation.

Wiring

Provides a general overview of the unit's wiring.

Wiring Diagram - Power Supply

Details wiring diagrams for the power supply and single point options.

Dimensions (English)

Technical Data - Clearances

Weight Distribution and Isolator Mounting Positions

Isolator Information

One Inch Deflection Spring Isolators Installation Instructions

Guides on the step-by-step process for installing one-inch deflection spring isolators.

Seismic Isolator Installation and Adjustment

Details the procedure for installing and adjusting seismic isolators.

SLRS Seismic Isolator Installation and Adjustment

Details the installation and adjustment procedure for SLRS seismic isolators.

Section 6 - Commissioning

Preparation - Power Off

Outlines basic checks to be made with unit power switched off before commissioning.

Inspection

Guides on inspecting the unit for installation damage and taking appropriate action.

Refrigerant Charge

Details how to check refrigerant charge, perform leak tests, and evacuate systems.

Compressor Oil

Explains how to add oil, check levels, and potential issues with high oil concentration.

Isolation; Protection

Emphasizes taking electrical supply from a single point of isolation and checking fuse sizes.

Power Connections

Details checking customer power cables and ensuring connections are tight.

Grounding

Advises verifying protective ground terminal connections are suitable and tight.

Supply Voltage

Instructs to verify site supply voltage corresponds to unit requirements.

Preparation - Power On

Guides on performing commissioning checks with power applied to the unit.

Flow Switch

Advises on verifying flow switch installation, wiring, and straight pipe runs.

Equipment Pre-Startup and Startup Checklist

Outlines essential checks for the system prior to initial start, including unit checks and piping.

Pre-Startup

Outlines checks for the system prior to initial start, including unit checks and piping.

Unit Checks

Lists specific checks for the unit, such as shipping damage, piping completion, and refrigerant leaks.

Compressor Heaters

Details applying 120VAC power to heaters and the required pre-start energization time.

Startup

Covers startup procedures including panel checks and verifying power supply.

Panel Checks

Outlines checks for power supply, voltage, and programming setpoints during startup.

Checking Superheat and Subcooling

Explains how to check and adjust superheat and subcooling for optimal performance.

Leak Checking

Details procedures for checking compressors, fittings, and piping for leaks.

Unit Operating Sequence

Describes the sequence of operations when the chiller starts up and runs.

Section 7 - Unit Controls

YORK Millennium Control Center

Introduces the microprocessor-based control system and its main components.

Keypad

Explains the 12-button keypad for accessing parameters, setpoints, and troubleshooting.

Status Key

Explains how to use the STATUS key to view chiller operating status and messages.

Unit Status

Explains how pressing the STATUS key displays current chiller operating status and messages.

Fault Safety Status Messages

Details safety messages that indicate system or unit faults and required actions.

System Safeties

Describes faults causing individual system shutdown, auto-reset, and lockout conditions.

Unit Safeties

Describes unit-wide safety shutdowns for conditions like low ambient or undervoltage.

Status Key Messages

Provides a quick reference list for understanding status messages displayed by the unit.

Display;Print Keys

Explains how to use the DISPLAY/PRINT keys to retrieve and print system information.

Entry Keys

Explains how to navigate menus and change programmed values using the ENTRY keys.

Setpoints Keys

Explains how to access and change programmed setpoints like cooling temperatures.

Cooling Setpoints

Describes how to program the cooling setpoint and range for chilled liquid control.

Program Key

Explains how to access and change programmable parameters like cutouts and timers.

Discharge Pressure Cutout

Explains the software shutdown for high discharge pressure, acting as a backup to mechanical switches.

Suction Pressure Cutout

Details the cutout protecting the chiller from evaporator freeze-up due to low suction pressure.

Anti Recycle Timer

Assures systems do not short cycle, allowing sufficient time for compressor heat dissipation.

Unit;System Trip Volts

Explains programming trip voltage for high current trips and calibrating current readout.

Setpoints Quick Reference List

Provides a quick reference list for setpoint settings.

Unit Keys

Explains how to navigate menus and change programmed options under the OPTIONS key.

Options Key

Explains how to scroll through and change programmable options via the OPTIONS key.

Option 14 - Unit Type

Mentions the "LIQUID CHILLER" message must be displayed to avoid compressor damage.

Section 8 - Unit Operation

Capacity Control

Explains how the chiller stages compressors to match cooling load based on temperature.

Suction Pressure Limit Controls

Details anticipatory controls to prevent low-pressure cutouts by preventing loading.

Discharge Pressure Limit Controls

Describes unloading a system before safety limits due to high load or dirty coils.

Leaving Chilled Liquid Control

Explains the control logic for maintaining leaving chilled liquid temperature.

Leaving Chilled Liquid System Lead;Lag and Compressor Sequencing

Manages compressor operation to equalize run hours and prevent short cycling.

Return Chilled Liquid Control

Explains staging compressors to match cooling load based on return water temperature.

Load Limiting

Controls unit output by limiting compressor loading based on desired values.

Section 9 - Service and Troubleshooting

Service Mode

Describes how to enter Service Mode for enabling/disabling outputs and changing parameters.

Service Mode - Chiller Configuration

Lists configuration parameters that must match actual chiller setup for proper operation.

Control Inputs;Outputs

Provides a reference list for connection points of unit inputs and outputs.

Checking Inputs and Outputs

Guides on verifying sensor and input functionality and their voltage readings.

Troubleshooting

Provides guidance for diagnosing and resolving common unit problems.

No Display on Panel. Unit Will Not Operate.

Lists causes and solutions for issues related to the panel display and unit operation.

Low Suction Pressure Fault

Details causes and solutions for low suction pressure faults, including refrigerant charge and TXV.

High Discharge Pressure Fault

Covers causes like fan issues or over-refrigeration and their solutions.

Low Liquid Temp Fault

Addresses causes like improper cutout adjustment or low chilled liquid flow.

MP; HPCO Fault

Covers causes related to compressor protector, external overload, or HPCO switch.

Compressor(s) Won’t Start

Lists potential reasons for compressors not starting, like demand or sensor issues.

Lack of Cooling Effect

Addresses issues such as fouled evaporator or improper flow affecting cooling.

Section 10 - Maintenance

Compressors

Provides guidance on checking compressor oil levels and performing oil analysis.

R410 A Pressure Temperature Chart

Johnson Controls YORK Tempo YLAA0155SE Specifications

General IconGeneral
ModelYLAA0155SE
TypeAir-Cooled Chiller
CategoryChiller
BrandJohnson Controls YORK
Cooling Capacity155 tons
Compressor TypeScroll
RefrigerantR-410A
Voltage460V
Phase3
Frequency60 Hz

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