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Johnson Controls YORK Tempo YLAA0156HE - User Manual

Johnson Controls YORK Tempo YLAA0156HE
192 pages
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YLAA0070 - YLAA0175
AIR-COOLED SCROLL CHILLERS
WITH MICROCHANNEL CONDENSER COILS
STYLE A (60 Hz)
70 - 175 TON
246-613 KW
INSTALLATION, OPERATION, MAINTENANCE
AIR-COOLED LIQUID CHILLERS
HERMETIC SCROLL
Supersedes 150.72-NM1 (110)
Form 150.72-NM1 (1020)
R-410A
035-21911-000
Interim
Products are produced at a
f a c i l i t y wh o s e q u a l i t y -
management systems are
ISO9001 certified.

Table of Contents

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Johnson Controls YORK Tempo YLAA0156HE Specifications

General IconGeneral
ModelYLAA0156HE
CategoryChiller
BrandJohnson Controls YORK
TypeAir-Cooled Chiller
Cooling Capacity156 tons (Nominal)
Compressor TypeScroll
RefrigerantR-410A
Dimensions (L x W x H)Varies based on specific configuration; refer to submittal data
WeightVaries based on specific configuration; refer to submittal data
Operating Voltage460V
Power Supply460V/3Ph/60Hz
Energy Efficiency Ratio (EER)11.5

Summary

SECTION 1 - GENERAL CHILLER INFORMATION AND SAFETY

WARRANTY

Details Johnson Controls' warranty terms, conditions, and limitations for the equipment.

SAFETY AND QUALITY

Discusses design standards, quality accreditations, and compliance with industry codes.

Standards for Safety and Quality

Lists applicable industry standards and codes that the chillers comply with.

Responsibility for Safety

Outlines primary responsibilities for safe operation, maintenance, and personnel.

Pressure Systems

Warns about hazards related to refrigerant pressure systems and the need for trained personnel.

Electrical

Covers grounding, power isolation, and safe servicing practices for electrical components.

SECTION 2 - PRODUCT DESCRIPTION

INTRODUCTION

Describes the YORK YLAA Air-Cooled Scroll Chillers and their key features.

GENERAL SYSTEM DESCRIPTION

Provides an overview of the chiller's main system components and design.

Millennium Control Center

Describes the NEMA 3R/12 cabinet, display, and keypad interface.

COMMUNICATIONS

Details communication capabilities like BACnet, Modbus, and optional N2/LON.

ACCESSORIES AND OPTIONS

Details available accessories and options for the chiller unit.

UNIT COMPONENTS

Identifies major components of the chiller unit with diagrams.

PRODUCT IDENTIFICATION NUMBER (PIN)

Explains the unit nomenclature (PIN) and its constituent parts.

BASIC UNIT NOMENCLATURE

Details the structure and meaning of the unit's basic nomenclature.

PRODUCT IDENTIFICATION NUMBER (PIN) (CONT’D)

Details the options and codes for various features within the Product Identification Number.

FIG. 5 - REFRIGERANT FLOW DIAGRAM

Diagram illustrating the refrigerant flow path within the chiller system.

PROCESS AND INSTRUMENTATION DIAGRAM

Explains the process and instrumentation of the chiller system.

SECTION 3 - HANDLING AND STORAGE

DELIVERY AND STORAGE

Procedures and precautions for unit delivery, storage, and preparation.

MOVING THE CHILLER

Instructions for safely moving the chiller unit, including lifting points.

SECTION 4 - INSTALLATION

INSTALLATION CHECKLIST

Pre-installation checks required before placing units in operation.

LOCATION AND CLEARANCES

Guidelines for unit placement and necessary clearances for airflow and service.

Foundation

Requirements for the unit's mounting foundation, ensuring stability and levelness.

CHILLED LIQUID PIPING

General guidelines for connecting chilled liquid piping for efficient operation.

DUCT WORK CONNECTION

General requirements and recommendations for fitting duct work to the unit.

WIRING

Information on factory-mounted wiring and requirements for field wiring.

Field Wiring

Requirements for field power wiring, including disconnect switches and NEC compliance.

SINGLE-POINT SUPPLY CONNECTION - TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER

Diagrams illustrating single-point power supply connection options.

USER CONTROL WIRING INPUTS

Diagrams showing control wiring inputs to the unit.

USER CONTROL WIRING OUTPUTS

Diagrams showing control wiring outputs from the unit.

SECTION 5 - TECHNICAL DATA

OPERATIONAL LIMITATIONS (ENGLISH)

Details operational limitations for temperature and flow to ensure rated performance.

Voltage Limitations

Specifies absolute voltage limits to prevent compressor damage.

HEAT EXCHANGER FLOW, GPM

Discusses evaporator pressure drop curves and water flow rates.

PHYSICAL DATA (ENGLISH)

Presents physical dimensions, weights, and specifications for various YLAA models.

TABLE 4 - PHYSICAL DATA (ENGLISH)

Detailed physical data including dimensions, weights, and component counts.

ELECTRICAL DATA

Provides essential electrical specifications and data for the chiller unit.

TABLE 5 - MICRO PANEL POWER SUPPLY

Details power supply requirements and circuit protection for the micro panel.

ELECTRICAL NOTES

Explains electrical specifications, NEC compliance, and wiring considerations.

ELECTRICAL DATA W;O PUMPS

Provides electrical data for compressors and fans, excluding pump specifications.

ELECTRICAL DATA W; PUMPS

Provides electrical data including specifications for pump configurations.

ELECTRICAL NOTES AND LEGEND

Explains electrical notes and provides a legend for designations.

WIRING DIAGRAMS

CONNECTION DIAGRAMS

Illustrates power panel and component connections.

MICRO PANEL CONECTIONS

Details the connection points and diagrams for the micro panel.

CONDENSER FAN MAPPING AND SEQUENCING

Explains the logic and mapping for condenser fan operation stages.

ISOLATOR INFORMATION

SEISMIC ISOLATOR INSTALLATION AND ADJUSTMENT

Instructions for installing and adjusting seismic isolators shipped after June 15, 2008.

SLRS SEISMIC ISOLATOR INSTALLATION AND ADJUSTMENT

Installation and adjustment instructions for SLRS seismic isolators.

SECTION 6 - COMMISSIONING

Commissioning of this unit should only be carried out by Johnson Controls Authorized personnel.

Important note emphasizing that commissioning requires qualified Johnson Controls personnel.

PREPARATION - POWER OFF

Basic checks to be made with the unit power switched OFF.

Refrigerant Charge

Procedures for checking refrigerant charge, leaks, and evacuation.

Supply Voltage

Verify site supply voltage matches unit requirements and limits.

PREPARATION - POWER ON

Steps for performing commissioning after applying power to the chiller.

Flow Switch

Verify chilled water flow switch installation, wiring, and straight pipe runs.

EQUIPMENT PRE-STARTUP AND STARTUP CHECKLIST

Comprehensive checklist for pre-startup and startup procedures.

Pre-Startup

Checklist items for the system prior to initial start.

Unit Checks

Detailed checks of unit components and piping before operation.

Startup

Procedures for unit startup, including panel checks and setpoint verification.

CHECKING SUPERHEAT AND SUBCOOLING

Procedure for verifying superheat and subcooling levels for system efficiency.

LEAK CHECKING

Steps for performing a thorough leak check on compressors, fittings, and piping.

UNIT OPERATING SEQUENCE

Describes the chiller's operating sequence after power application and startup.

SECTION 7 - UNIT CONTROLS

YORK MILLENNIUM CONTROL CENTER

Introduction to the microprocessor-based control system.

INTRODUCTION

Overview of the control system's capabilities and components.

STATUS KEY

Explains how to use the STATUS key to check current chiller operating status.

Unit Status

How to check current chiller operating status and interpret displayed messages.

Fault Safety Status Messages

Explains safety thresholds and faults causing system or unit shutdowns.

System Safeties

Defines system safeties that cause individual system shutdowns.

Unit Safeties

Defines unit safeties that cause all running compressors to shut down.

DISPLAY;PRINT KEYS

Explains the function of the display and print keys for accessing information.

Oper Data Key

Describes accessing and navigating unit and system operating parameters.

Print Key

Explains the function of the PRINT key for obtaining printouts.

History Printout

Describes obtaining a printout of information from the last 9 safety shutdowns.

History Displays

Explains how to access and view unit/system safety shutdown information.

SETPOINTS KEYS

Cooling Setpoints

Instructions for programming cooling setpoints and range.

Leaving Chilled Liquid Control

Explains the display and programming for leaving chilled liquid control.

Return Chilled Liquid Control

Explanation of setpoints and ranges for return chilled liquid control.

Schedule;Advance Day Key

Instructions for programming the seven-day schedule and holiday settings.

Program Key

Explains how to access and program various operating parameters.

UNIT KEYS

Options Key

Describes accessing and programming various user-configurable options.

Option 5 - Local;Remote Control Type

Explains selection between local panel control and remote BAS/ISN control.

Option 8 - Lead;Lag Type (two system units only)

Details options for manual or automatic lead/lag control between systems.

Option 12 - Power Fail Restart

Explains chiller behavior after a power failure (automatic vs. manual restart).

Option 14 - Unit Type

Explains unit type setting ('LIQUID CHILLER' is mandatory).

SECTION 8 - UNIT OPERATION

CAPACITY CONTROL

Explains how the chiller controls its capacity based on cooling load.

SUCTION PRESSURE LIMIT CONTROLS

Controls to prevent the unit from reaching low-pressure cutouts.

DISCHARGE PRESSURE LIMIT CONTROLS

Controls to unload the system before reaching high-pressure safety limits.

LEAVING CHILLED LIQUID CONTROL

Description of how the chiller controls leaving chilled liquid temperature.

LEAVING CHILLED LIQUID SYSTEM LEAD; LAG AND COMPRESSOR SEQUENCING

Explanation of lead/lag operation and compressor sequencing for system balance.

RETURN CHILLED LIQUID CONTROL

Details on controlling return chilled liquid temperature via compressor staging.

RETURN CHILLED LIQUID SYSTEM LEAD; LAG AND COMPRESSOR SEQUENCING

Explanation of lead/lag and compressor sequencing for run-hour equalization.

ANTI-RECYCLE TIMER

Explanation of the anti-recycle timer function and programming.

STANDARD CONDENSER FAN CONTROL

Describes standard condenser fan control based on discharge pressure.

LOAD LIMITING

Explains the load limiting feature to prevent exceeding desired unit loading values.

BAS;EMS TEMPERATURE RESET USING A VOLTAGE OR CURRENT SIGNAL

How to perform temperature reset via BAS/EMS signals using voltage or current.

SECTION 9 - SERVICE AND TROUBLESHOOTING

SERVICE MODE

Information on enabling and using Service Mode for unit configuration.

SERVICE MODE - OUTPUTS

Details on viewing and modifying unit outputs within Service Mode.

SERVICE MODE - CHILLER CONFIGURATION

Configuration settings accessible in Service Mode, including refrigerant type.

SERVICE MODE - ANALOG AND DIGITAL INPUTS

How to view analog and digital inputs to the microboard in Service Mode.

MICROBOARD LAYOUT

Diagram showing the physical layout of the microboard and its connectors.

CHECKING INPUTS AND OUTPUTS

Procedures for checking digital and analog inputs and outputs.

Analog Inputs - Temperature

Explanation of analog temperature inputs and sensor connections.

TABLE 25 - ENTERING;LEAVING CHILLED LIQUID TEMP. SENSOR, TEMPERATURE;VOLTAGE CORRELATION

Table correlating chilled liquid temperature readings with voltage signals.

Analog Inputs - Pressure

Explanation of analog pressure inputs and transducer connections.

TROUBLESHOOTING

General troubleshooting guide for common unit problems.

TABLE 27 - TROUBLESHOOTING

Table listing problems, their causes, and recommended solutions.

LOW SUCTION PRESSURE FAULT

Troubleshooting steps for low suction pressure faults.

HIGH DISCHARGE PRESSURE FAULT

Troubleshooting steps for high discharge pressure faults.

TABLE 27 (cont’d) - TROUBLESHOOTING

Continuation of the troubleshooting table with more problems and solutions.

LOW LIQUID TEMP FAULT

Troubleshooting steps for low liquid temperature faults.

MP; HPCO FAULT

Troubleshooting for motor protector or high pressure cutout faults.

COMPRESSOR(S) WON’T START

Troubleshooting steps when compressors fail to start.

LACK OF COOLING EFFECT

Troubleshooting steps for issues causing a lack of cooling effect.

SECTION 10 - MAINTENANCE

IMPORTANT

Important notes regarding maintenance responsibilities and warranty implications.

COMPRESSORS

Maintenance procedures related to the unit's compressors.

BACNET, MODBUS AND YORKTALK 2 COMMUNICATIONS

Details on reading and modifying data via serial communication protocols.

BACnet and Modbus Communications

Detailed explanation of BACnet and Modbus communication protocols and data points.

TABLE 31 - BACNET AND MODBUS COMMUNICATIONS DATA MAP

Comprehensive data map table for BACnet and Modbus registers.

TABLE 31 (cont’d) - BACNET AND MODBUS COMMUNICATIONS DATA MAP

Continuation of the BACnet and Modbus data map table.

Yorktalk 2 Communications

Details on Yorktalk 2 communication, including received and transmitted data.

TABLE 32 - YORKTALK 2 COMMUNICATIONS DATA MAP

Data map table for Yorktalk 2 communications.

TABLE 32 (cont’d) - YORKTALK 2 COMMUNICATIONS DATA MAP

Continuation of the Yorktalk 2 data map table.

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