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Johnson Controls YORK Tempo YLAA0141 - User Manual

Johnson Controls YORK Tempo YLAA0141
192 pages
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YLAA0070 - YLAA0175
AIR-COOLED SCROLL CHILLERS
WITH MICROCHANNEL CONDENSER COILS
STYLE A (60 Hz)
70 - 175 TON
246-613 KW
INSTALLATION, OPERATION, MAINTENANCE
AIR-COOLED LIQUID CHILLERS
HERMETIC SCROLL
Supersedes 150.72-NM1 (110)
Form 150.72-NM1 (1020)
R-410A
035-21911-000
Interim
Products are produced at a
f a c i l i t y wh o s e q u a l i t y -
management systems are
ISO9001 certified.

Table of Contents

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Johnson Controls YORK Tempo YLAA0141 Specifications

General IconGeneral
BrandJohnson Controls
ModelYORK Tempo YLAA0141
CategoryChiller
LanguageEnglish

Summary

IMPORTANT! READ BEFORE PROCEEDING!

GENERAL SAFETY GUIDELINES

Provides essential safety information for operating and servicing the chiller.

SAFETY SYMBOLS

Explains the meaning of hazard symbols used throughout the document.

SECTION 1 - GENERAL CHILLER INFORMATION AND SAFETY

SAFETY AND QUALITY

Outlines safety standards and quality certifications the chillers comply with.

MISUSE OF EQUIPMENT

Emergency Shutdown

SECTION 2 - PRODUCT DESCRIPTION

GENERAL SYSTEM DESCRIPTION

Details the main components and operational aspects of the chiller system.

Millennium Control Center

Display;Print

Explains the functionality of the keypad and display for system information.

COMMUNICATIONS

ACCESSORIES AND OPTIONS

Control Options

Covers control options including ambient kits and display languages.

UNIT COMPONENTS

CONTROL; POWER PANEL COMPONENTS

PRODUCT IDENTIFICATION NUMBER (PIN)

BASIC UNIT NOMENCLATURE

Explains the coding system for identifying chiller model and specifications.

PROCESS AND INSTRUMENTATION DIAGRAM

SECTION 3 - HANDLING AND STORAGE

MOVING THE CHILLER

Offers guidance on safely rigging and lifting the chiller unit.

WIRING

SINGLE-POINT SUPPLY CONNECTION - TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER

USER CONTROL WIRING INPUTS

USER CONTROL WIRING OUTPUTS

SECTION 5 - TECHNICAL DATA

OPERATIONAL LIMITATIONS (ENGLISH)

Specifies absolute voltage limitations to prevent compressor damage.

HEAT EXCHANGER FLOW, GPM

PHYSICAL DATA (ENGLISH)

ELECTRICAL DATA

ELECTRICAL NOTES

ELECTRICAL DATA W;O PUMPS

ELECTRICAL DATA W; PUMPS

ELECTRICAL NOTES AND LEGEND

WIRING DIAGRAMS

CONNECTION DIAGRAMS

MICRO PANEL CONECTIONS

POWER OPTIONS CONNECTION DIAGRAM

COMPRESSOR WIRING

CONDENSER FAN MAPPING AND SEQUENCING

WIRING DIAGRAM - POWER SUPPLY

TECHNICAL DATA - CLEARANCES

ONE INCH DEFLECTION SPRING ISOLATORS INSTALLATION INSTRUCTIONS

SEISMIC ISOLATOR CROSS-REFERENCE

SEISMIC ISOLATOR INSTALLATION AND ADJUSTMENT

INSTALLATION OF DURALENE VIBRATION ISOLATORS

SLRS SEISMIC ISOLATOR INSTALLATION AND ADJUSTMENT

INSTALLATION OF 1” DEFLECTION MOUNTS

TWO INCH DEFLECTION, SEISMIC SPRING ISOLATOR CROSS-REFERENCE - SLRS

SECTION 6 - COMMISSIONING

Isolation; Protection

Verifies electrical supply isolation and fuse size compliance.

PREPARATION - POWER ON

EQUIPMENT PRE-STARTUP AND STARTUP CHECKLIST

Pre-Startup

Checks for shipping damage, piping completion, refrigerant leaks, and valve positions.

Startup

Verifies power application, voltage, and programming of unit parameters.

CHECKING SUPERHEAT AND SUBCOOLING

LEAK CHECKING

Instructs to leak check compressors, fittings, and piping.

UNIT OPERATING SEQUENCE

SECTION 7 - UNIT CONTROLS

YORK MILLENNIUM CONTROL CENTER

Describes the microprocessor-based control system for the liquid chiller.

STATUS KEY

Unit Status

Explains common status messages for system operation.

Fault Safety Status Messages

System Safeties

Describes safety faults causing individual system shutdowns.

Unit Safeties

STATUS KEY MESSAGES

DISPLAY;PRINT KEYS

Oper Data Key

Explains how to access and scroll through unit operating parameters.

Oper Data Quick Reference List

Print Key

History Displays

History Printout

Explains how to obtain printouts of the last 9 safety shutdowns.

ENTRY KEYS

SETPOINTS KEYS

Schedule;Advance Day Key

Program Key

System Trip Volts

UNIT KEYS

Options Key

Explains how to program various unit options like language and system switches.

SECTION 8 - UNIT OPERATION

CAPACITY CONTROL

Explains how the chiller stages compressors to match cooling load.

SUCTION PRESSURE LIMIT CONTROLS

Details controls to prevent the unit from reaching low-pressure cutouts.

DISCHARGE PRESSURE LIMIT CONTROLS

Describes controls to unload the system before reaching safety limits.

LEAVING CHILLED LIQUID SYSTEM LEAD; LAG AND COMPRESSOR SEQUENCING

RETURN CHILLED LIQUID CONTROL

ANTI-RECYCLE TIMER

STANDARD CONDENSER FAN CONTROL

LOAD LIMITING

ALARM STATUS

BAS;EMS TEMPERATURE RESET USING A VOLTAGE OR CURRENT SIGNAL

SECTION 9 - SERVICE AND TROUBLESHOOTING

SERVICE MODE

Allows viewing and modification of unit outputs in service mode.

SERVICE MODE - CHILLER CONFIGURATION

Covers chiller configuration parameters and settings.

SERVICE MODE - ANALOG AND DIGITAL INPUTS

Details how to view analog and digital inputs in service mode.

CHECKING INPUTS AND OUTPUTS

Digital Inputs

Explains how digital inputs function and their connection points.

Analog Inputs - Pressure

Digital Outputs

TROUBLESHOOTING

SECTION 10 - MAINTENANCE

IMPORTANT

Highlights warranty implications of improper maintenance.

COMPRESSORS

Describes compressor maintenance procedures, including oil checks.

BACNET, MODBUS AND YORKTALK 2 COMMUNICATIONS

BACnet and Modbus Communications

Yorktalk 2 Communications

R410 A PRESSURE TEMPERATURE CHART

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