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Johnson Controls YORK Tempo YLAA0125HE - User Manual

Johnson Controls YORK Tempo YLAA0125HE
192 pages
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YLAA0070 - YLAA0175
AIR-COOLED SCROLL CHILLERS
WITH MICROCHANNEL CONDENSER COILS
STYLE A (60 Hz)
70 - 175 TON
246-613 KW
INSTALLATION, OPERATION, MAINTENANCE
AIR-COOLED LIQUID CHILLERS
HERMETIC SCROLL
Supersedes 150.72-NM1 (110)
Form 150.72-NM1 (1020)
R-410A
035-21911-000
Interim
Products are produced at a
f a c i l i t y wh o s e q u a l i t y -
management systems are
ISO9001 certified.

Table of Contents

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Johnson Controls YORK Tempo YLAA0125HE Specifications

General IconGeneral
ModelYLAA0125HE
CategoryChiller
Cooling Capacity125 tons
RefrigerantR-410A
Compressor TypeScroll
Voltage460V
Phase3
EfficiencyHigh efficiency

Summary

SECTION 1 - GENERAL CHILLER INFORMATION AND SAFETY

Responsibility for Safety

Outlines primary responsibilities for personal and machinery safety during operation.

Pressure Systems

Warns about hazards associated with refrigerant pressure and access to system components.

WARRANTY

Details Johnson Controls warranty terms, conditions, limitations, and procedures for claims.

Electrical

Covers grounding, power isolation, and safety precautions for electrical work.

SAFETY AND QUALITY

Covers safety standards, quality accreditations, and compliance with industry codes.

MISUSE OF EQUIPMENT

Details limitations on equipment application, structural support, and general access hazards.

SECTION 2 - PRODUCT DESCRIPTION

Millennium Control Center

Details the microprocessor control center, display, keypad, and programming features.

PRODUCT IDENTIFICATION NUMBER (PIN)

SECTION 3 - HANDLING AND STORAGE

RIGGING INSTRUCTIONS

Provides instructions and warnings for rigging and lifting the chiller unit.

MOVING THE CHILLER

Explains safe procedures for moving the chiller, including lifting methods.

SECTION 4 - INSTALLATION

LOCATION AND CLEARANCES

Guides on selecting installation location and required clearances.

WIRING

Covers field wiring requirements, including power wiring and control wiring.

INSTALLATION CHECKLIST

Lists essential checks to be completed before placing units into operation.

SINGLE-POINT SUPPLY CONNECTION - TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER

SECTION 5 - TECHNICAL DATA

OPERATIONAL LIMITATIONS (ENGLISH)

Outlines operational limitations including temperature and voltage constraints.

PHYSICAL DATA (ENGLISH)

Provides physical dimensions, weights, and component data for various models.

ELECTRICAL DATA

ELECTRICAL NOTES

ELECTRICAL NOTES AND LEGEND

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

ONE INCH DEFLECTION SPRING ISOLATORS INSTALLATION INSTRUCTIONS

SEISMIC ISOLATOR CROSS-REFERENCE

MODEL Y2 RSI-2 D SEISMICALLY RESTRAINED VIBRATION ISOLATOR FOR 2” DEFLECTION

Specifications for seismic isolators, including ratings, deflection, and color codes.

SEISMIC ISOLATOR INSTALLATION AND ADJUSTMENT

INSTALLATION OF DURALENE VIBRATION ISOLATORS

ISOLATOR INFORMATION

SLRS SEISMIC ISOLATOR SPECIFICATIONS

Specifications for SLRS seismic isolators, including weight ranges and model numbers.

SLRS SEISMIC ISOLATOR INSTALLATION AND ADJUSTMENT

INSTALLATION OF 1” DEFLECTION MOUNTS

SECTION 6 - COMMISSIONING

PREPARATION - POWER OFF

Basic checks before powering on, including inspection, refrigerant charge, and valve status.

PREPARATION - POWER ON

Procedure for powering on the unit, checking settings, heaters, and water system.

EQUIPMENT PRE-STARTUP AND STARTUP CHECKLIST

CHECKING SUPERHEAT AND SUBCOOLING

LEAK CHECKING

Instructions for performing leak checks on compressors, fittings, and piping.

SECTION 7 - UNIT CONTROLS

YORK MILLENNIUM CONTROL CENTER

Overview of the microprocessor control center and its basic components.

STATUS KEY

Unit Status

Explains how to check chiller operating status and interpret displayed messages.

Unit Safeties

Unit Safeties

Details unit safeties that cause all compressors to shut down.

Print Key

Operating Data Printout

Explains how to obtain a printout of current system operating parameters.

Unit Controls

History Displays

Describes accessing unit/system safety shutdown parameters from history buffers.

Return Chilled Liquid Control

Details return chilled liquid control and its setpoint programming.

History Printout

Explains how to obtain a printout of the last 9 safety shutdowns.

Option 5 - Local;Remote Control Type

Explains local and remote control modes for monitoring and chiller control.

Schedule;Advance Day Key

Instructions for programming the seven-day daily and holiday schedules.

Option 14 - Unit Type

Confirms the unit type must be 'LIQUID CHILLER' to prevent damage.

Option 8 - Lead;Lag Type (two system units only)

Explains manual and automatic lead/lag selection for two-system chillers.

SETPOINTS KEYS

Cooling Setpoints

Instructions for programming cooling setpoints and ranges for different modes.

Program Key

Unit Keys

Options Key

Guide to user-programmable options via the OPTIONS key.

SECTION 8 - UNIT OPERATION

CAPACITY CONTROL

Details the start sequence, flow switch requirements, and temperature control evaluation.

LEAVING CHILLED LIQUID CONTROL OVERRIDE TO REDUCE CYCLING

Describes how the microprocessor temporarily adjusts setpoint to avoid compressor cycling.

SUCTION PRESSURE LIMIT CONTROLS

Explains anticipatory controls to prevent low-pressure cutouts.

LEAVING CHILLED LIQUID SYSTEM LEAD; LAG AND COMPRESSOR SEQUENCING

Explains Lead/Lag options for equalizing system run hours and compressor sequencing.

DISCHARGE PRESSURE LIMIT CONTROLS

Describes controls to unload the system before reaching high-pressure limits.

LEAVING CHILLED LIQUID CONTROL

Explains setpoint programming for controlling leaving chilled liquid temperature.

RETURN CHILLED LIQUID CONTROL

RETURN CHILLED LIQUID SYSTEM LEAD; LAG AND COMPRESSOR SEQUENCING

Unit Operation

ANTI-RECYCLE TIMER

Details the programmable anti-recycle timer to prevent short cycling.

BAS;EMS TEMPERATURE RESET USING A VOLTAGE OR CURRENT SIGNAL

SECTION 9 - SERVICE AND TROUBLESHOOTING

SERVICE MODE - CHILLER CONFIGURATION

Details chiller configuration settings like data logging and refrigerant type.

SERVICE MODE

Explains how to enter and navigate the Service Mode for configuration.

SERVICE MODE - ANALOG AND DIGITAL INPUTS

Describes how to view analog and digital inputs to the microboard.

CHECKING INPUTS AND OUTPUTS

SECTION 10 - MAINTENANCE

IMPORTANT

General disclaimer regarding warranty and maintenance responsibilities.

COMPRESSORS

Maintenance procedures for compressors, including oil level and analysis.

BACNET, MODBUS AND YORKTALK 2 COMMUNICATIONS

BACnet and Modbus Communications

Details data readability and modifiability via BACnet/Modbus registers.

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