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Johnson Controls YORK Tempo YLAA0135SE - User Manual

Johnson Controls YORK Tempo YLAA0135SE
192 pages
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YLAA0070 - YLAA0175
AIR-COOLED SCROLL CHILLERS
WITH MICROCHANNEL CONDENSER COILS
STYLE A (60 Hz)
70 - 175 TON
246-613 KW
INSTALLATION, OPERATION, MAINTENANCE
AIR-COOLED LIQUID CHILLERS
HERMETIC SCROLL
Supersedes 150.72-NM1 (110)
Form 150.72-NM1 (1020)
R-410A
035-21911-000
Interim
Products are produced at a
f a c i l i t y wh o s e q u a l i t y -
management systems are
ISO9001 certified.

Table of Contents

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Johnson Controls YORK Tempo YLAA0135SE Specifications

General IconGeneral
BrandJohnson Controls
ModelYORK Tempo YLAA0135SE
CategoryChiller
LanguageEnglish

Summary

SECTION 1 - GENERAL CHILLER INFORMATION AND SAFETY

SAFETY AND QUALITY

Covers safety standards and quality compliance for YLAA chillers, including relevant industry codes and certifications.

PRODUCT IDENTIFICATION NUMBER (PIN)

PROCESS AND INSTRUMENTATION DIAGRAM

FIG. 6 - PROCESS AND INSTRUMENTATION DIAGRAM

Depicts the P&ID showing system components, flow, and control instrumentation.

SECTION 4 - INSTALLATION

INSTALLATION CHECKLIST

Lists essential checks to be performed before placing the chiller units into operation, covering piping and system integrity.

INSPECTION

Details the process for inspecting the unit for shipping damage immediately upon receipt and reporting procedures.

WIRING

Covers field wiring requirements, including power wiring standards, control wiring, and specific contact terminal functions.

SECTION 5 - TECHNICAL DATA

OPERATIONAL LIMITATIONS (ENGLISH)

Outlines absolute voltage limitations and operational constraints, including temperatures and flows, to prevent compressor damage.

ELECTRICAL DATA

Details electrical specifications, including power supply, MCA, overcurrent protection, and wiring lug sizes.

ELECTRICAL NOTES

Explains electrical notes, including minimum circuit ampacity, disconnect switch requirements, fuse sizes, and grounding.

WIRING DIAGRAMS

Introduces wiring diagrams, presenting elementary, connection, and power supply diagrams for system components.

PRODUCT IDENTIFICATION NUMBER (PIN)

Explains the nomenclature system for identifying specific chiller models, including capacity, design, and refrigerant type.

PROCESS AND INSTRUMENTATION DIAGRAM

Depicts the P&ID showing system components, flow, and control instrumentation.

SECTION 6 - COMMISSIONING

PREPARATION - POWER OFF

Covers essential pre-power checks, including inspection, refrigerant charge verification, valve status, and component checks.

PREPARATION - POWER ON

Details checks to perform after applying power, including switch settings, compressor heater verification, water system checks, and flow switch setup.

EQUIPMENT PRE-STARTUP AND STARTUP CHECKLIST

Provides a comprehensive checklist for pre-startup and startup procedures, covering unit checks, panel checks, and compressor heater verification.

CHECKING SUPERHEAT AND SUBCOOLING

Explains how to calculate and adjust subcooling, and check superheat for system optimization and proper operation.

LEAK CHECKING

Details the process for leak checking compressors, fittings, and piping to ensure system integrity before operation.

SECTION 7 - UNIT CONTROLS

YORK MILLENNIUM CONTROL CENTER

Introduces the microprocessor-based control center, outlining its components: IPU II, I/O Boards, Transformer, Display, and Keypad.

STATUS KEY

Introduces the status key and its function for displaying chiller operating status, including general, fault, and safety messages.

Unit Safeties

Covers unit safeties that cause all running compressors to shut down, including low ambient, low liquid temp, and under-voltage conditions.

SETPOINTS KEYS

Describes the SETPOINTS keys for accessing and programming cooling setpoints, schedules, and program parameters.

Cooling Setpoints

Explains how to program the Cooling Setpoint and Range for both leaving and return chilled liquid control modes.

Program Key

Explains how to use the PROGRAM key to access and change programmable setpoints like pressure cutouts and timers.

UNIT KEYS

Option 14 - Unit Type

Sets the unit type to "Liquid Chiller" and warns against operating in other modes to prevent component damage.

Option 15 - Refrigerant Type

Sets the refrigerant type to R-410A, primarily programmable in Service Mode, ensuring correct system operation.

SECTION 8 - UNIT OPERATION

CAPACITY CONTROL

Explains how the chiller initiates start sequences and matches cooling load using compressor staging and unloading.

SUCTION PRESSURE LIMIT CONTROLS

Details suction pressure limit controls that prevent low-pressure cutouts by inhibiting compressor loading.

DISCHARGE PRESSURE LIMIT CONTROLS

Explains discharge pressure limit controls that unload the system before reaching safety limits due to high load or dirty coils.

LEAVING CHILLED LIQUID CONTROL

Describes how the chiller controls leaving chilled liquid temperature based on setpoint, cooling range, and compressor staging.

LEAVING CHILLED LIQUID SYSTEM LEAD;LAG AND COMPRESSOR SEQUENCING

Details Lead/Lag operation for balancing system run hours and compressor sequencing for efficient operation and lubrication.

RETURN CHILLED LIQUID CONTROL

Explains return chilled liquid control for dual system units, focusing on compressor staging based on return water temperature.

LOAD LIMITING

Explains the load limiting feature to prevent the unit from exceeding desired loading values, detailing stages and methods.

SECTION 9 - SERVICE AND TROUBLESHOOTING

SERVICE MODE

Describes how to enter and navigate Service Mode for accessing outputs, configuration parameters, and input values.

SERVICE MODE - CHILLER CONFIGURATION

Explains how to program chiller configuration parameters like soft start, refrigerant type, and expansion valve type for correct operation.

SERVICE MODE - ANALOG AND DIGITAL INPUTS

Describes how to view analog and digital inputs to the microboard, including pressure, temperature, and switch status.

CHECKING INPUTS AND OUTPUTS

Guides users on how to check digital inputs, analog inputs for temperature (including outside air sensor), and pressure sensors.

TROUBLESHOOTING

Provides a troubleshooting guide for common problems, covering issues like no display, flow switch faults, suction pressure faults, and discharge pressure faults.

SECTION 10 - MAINTENANCE

IMPORTANT

Emphasizes the importance of proper maintenance during the warranty period and covers only chiller unit components.

COMPRESSORS

Details maintenance procedures for compressors, including oil level checks and oil analysis, with warnings about refrigerant pumping.

BACNET, MODBUS AND YORKTALK 2 COMMUNICATIONS

Explains how to read and modify data using serial communication protocols, detailing parameter settings and modification procedures.

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