EasyManua.ls Logo

Johnson Pump Top Wing Series User Manual

Johnson Pump Top Wing Series
57 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
A.0500.301.A-C – IM-TW/10.00 BU/GB (0401)
A-C – General, Technical,
Disassembly & Assembly
TopWing
Rotary Lobe Pumps

Table of Contents

Questions and Answers:

Johnson Pump Top Wing Series Specifications

General IconGeneral
BrandJohnson Pump
ModelTop Wing Series
CategoryWater Pump
LanguageEnglish

Summary

1.0 Introduction

1.1 General Information

General information about TopWing rotary lobe pumps manufactured by Johnson Pump, Sweden.

1.2 Receipt, Storage, and Handling

Procedures for receiving, storing, and handling TopWing pumps to ensure their condition.

1.3 Safety Instructions

1.3.1 General Safety Precautions

General safety precautions for operating, servicing, and handling TopWing pumps.

1.3.2 Pump Unit Handling and Installation

Guidelines for safely lifting, handling, and installing TopWing pump units.

1.3.3 Commissioning, Guards, and Identification

Procedures for commissioning, coupling guards, and pump identification.

1.4 Pump Designation

1.4.1 Designation Details

Explains pump family, size, hydraulics, connection types, and rotor.

1.4.2 Example Designation

Illustrates the breakdown of a TopWing pump designation code.

1.5 Pump Model and Serial Number

1.5.1 Location and Importance

Details the location and importance of pump model and serial numbers.

1.6 Pump Standard Parts

1.6.1 Part Identification

Diagram identifying standard components of TopWing pumps.

1.7 General Performance

1.7.1 Performance Curves

Shows capacity and differential pressure limits for TopWing pumps.

2.0 Function, Construction, and Installation

2.1 Operating Principle

Describes how TopWing pumps work using Bi-Wing rotors.

2.2 Operating Parameters

Lists max speed, capacity, pressure, and torque for TopWing models.

2.3 System Design and Installation

2.3.1 CIP System Installation

Installing pumps for CIP cleaning, recommending differential pressure.

2.3.2 SIP System Installation

Handling SIP processes and temperature considerations for pumps.

2.4 Pump Start Procedure

2.4.1 Startup Steps

Steps to ensure safe and correct pump startup.

2.5 Shutdown Procedure

2.5.1 Safety Steps

Steps for safely shutting down the pump before maintenance.

2.6 Routine Maintenance

2.6.1 Maintenance Tasks

Regular checks like oil levels, changes, and monitoring vibration/temperature.

2.7 Troubleshooting

2.7.1 Fault Finding Chart

Chart for identifying and resolving common pump issues.

2.8 Heating and Cooling Jackets

2.8.1 Jacket Features and Limits

Details on pump covers for heating/cooling and their operational limits.

3.0 Technical Data

3.1 Rotor Clearances

Table of axial and radial clearances for pumps at max 150°C.

3.2 Oil Volume and Recommendations

3.2.1 Gearbox Oil Specifications

Recommended oils and oil volume for pump gearboxes.

3.3 Material Specifications

3.3.1 Machined Pump Parts

Materials used for machined pump components across models.

3.4 Dimensional Drawings and Weights

3.4.1 Standard Dimensions

Dimensions for standard TopWing pump configurations.

3.4.2 Vertical Mounting Dimensions

Dimensions for TopWing pumps in vertical mounting.

3.4.3 Flange Dimensions

Dimensions for standard and enlarged inlet flanges.

3.4.4 Thread and Clamp Connection Types

Illustrations of various thread and clamp connection types.

3.4.5 DIN and ANSI Flange Dimensions

Dimensions for DIN and ANSI flanges on TopWing pumps.

3.5 Weights

3.5.1 Standard Pump Weights

Weights for standard pumps in horizontal and vertical mounting.

3.6 Sound Levels

3.6.1 Performance Graphs

Graphs showing sound levels vs. differential pressure for different models.

4.0 Disassembly and Assembly Instructions

4.1 Tools Required for Service

List of tools for disassembling and assembling TopWing pumps.

4.2 General Service Guidelines

General guidelines for safe and proper pump disassembly and reassembly.

4.3 O-ring and Lip Seal Handling

Precautions for handling and installing O-rings and lip seals.

4.4 Pump Shutdown for Maintenance

Steps for safely shutting down the pump before maintenance.

4.5 Tightening Torques

4.5.1 Nut and Screw Torques

Table of specified tightening torques for nuts and screws.

4.6 Disassembly Procedures

4.6.1 Pump Cover and Rotor Removal

Step-by-step guide to remove the pump cover and rotors.

4.6.2 Seal Disassembly

Procedures for disassembling various pump seals.

4.6.3 Drive Assembly Disassembly

Steps for disassembling the pump's drive assembly.

4.6.4 Shaft Arrangement Disassembly

Procedure for disassembling the shaft and bearing arrangement.

4.6.5 Rotor Case Disassembly

Steps for disassembling the rotor case.

4.7 Assembly Procedures

4.7.1 Rotor Case Pre-assembly

Steps for pre-assembling the rotor case, including feet and lip seals.

4.7.2 Shaft and Bearing Assembly

Procedure for pre-assembling the shaft and bearing components.

4.7.3 Shaft Assembly and Bearing Setting

Assembling shafts and setting tapered roller bearings.

4.7.4 Axial Rotor Adjustment

Method for adjusting rotor axial position using shims.

4.7.5 Gear Assembly

Steps for assembling gears onto shafts, including cleaning and lubrication.

4.7.6 Rotor Synchronization

Procedures for synchronizing pump rotors.

4.7.7 End Cover Assembly

Steps for fitting lip seals, O-rings, and the end cover.

4.7.8 Seal Assembly

Procedures for assembling pump seals.

4.7.9 Rotor and Pump Cover Assembly

Steps for assembling rotors, retainers, and the pump cover.

5.0 Special Tools

5.1 General Tool Information

Benefits of using special tools for pump maintenance and repair.

5.2 Lip Seal Assembly Tool

Details and dimensions for fitting lip seals into the rotor case.

5.3 Lip Seal Assembly Sleeve

Details and dimensions for fitting shaft/bearing assemblies.

5.4 Radial Lip Seal Assembly Tool

Details and dimensions for fitting radial lip seals into end covers.

5.5 V-seal Assembly Tool

Details and dimensions for fitting axial lip seals onto drive shafts.

5.6 Shaft Synchronization Tool Kit

Tool kit for adjusting pump shaft positions relative to each other.

5.7 O-ring Disassembly Tool

Specific tool for disassembling O-ring seals from the rotor case.

Related product manuals