MANUAL
STARTER
ASSEMBLY
Turn pulley counterclockwise to pull spring all the
way into housing.
Allow pulley to slowly unwind
until tension
is
relieved.
Turn pulley counterclockwise approximately 3 1/2
turns until opening for rope
in
housing aligns with
rope
channel
in
pulley. Secure pulley
in
place by
installing stop
tool into pulley and housing holes.
1
1. Housing rope opening
46721
2.
Rope channel on pulley
Inspect starter rope. Replace rope
if
frayed. Cut
new rope to 59
in.
(150 cm)
in
length and fuse
ends of rope.
Insert rope into starter handle, tie knot and seat
knot in handle. Install starter handle cap.
Route rope through housing into
pulley. Tie knot
in
rope end and install
in
pulley channel.
Insert
rope into handle, tie knot at end of rope,
install handle cap.
Hold rope taut and pull stop tool out. Allow rope to
slowly wind into starter.
Remove nut and
pulley retainer from mandrel and
remove starter
assembly.
300
Install spindle, screw, and locknut. Tighten locknut
120
to
144
in.
Ibs.
(14 to 16 N.m).
Examine
lockout parts. Replace any worn or dam-
aged parts.
Install pawl, linkage, and retaining ring (sharp
edge up).
Check the operation of the
pawl. The pawl should
extend when the starter rope
is
pulled and retract
when the starter rope rewinds.
Install screw into cam. Install plunger, spring, tap-
pet, and cam with retaining pin.
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