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JUKI APW-895/IP-420 User Manual

JUKI APW-895/IP-420
124 pages
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ENGLISH
APW-895/IP-420
INSTRUCTION MANUAL
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

Table of Contents

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JUKI APW-895/IP-420 Specifications

General IconGeneral
BrandJUKI
ModelAPW-895/IP-420
CategorySewing Machine
LanguageEnglish

Summary

Cautions Before Operation

Configuration of the Machine

Specifications

Mechanical Specifications

Details on the machine's physical and operational characteristics, including dimensions and speeds.

Electrical Specifications

Details on the machine's power requirements, voltage, and pattern storage capacity.

Installation

Removing Packing Materials

Instructions for safely removing all packing materials from the machine.

Securing the Machine

Steps to ensure the machine is stable and level after placement.

Connecting the Foot Pedal

Procedure for attaching and connecting the foot pedal to the machine.

Connecting the Air Coupler

Steps for connecting the air coupler and setting the correct air pressure.

Connecting the Power Plug

Instructions for connecting the power plug, including voltage specifications.

Assembling the Thread Stand and Attaching it to the Machine

Procedure for assembling and attaching the thread stand to the sewing machine.

Installing SP-46 (Clamp Bar Stacker)

Guide for installing the optional clamp bar stacker unit.

Installing SP-47 (Roller Stacker)

Guide for installing the optional roller stacker unit, including adjustments.

Removing the Head Fixing Plate

Steps to remove the head fixing plate for certain operations or transport.

Installing the Sub-Table

Instructions for installing the sub-table to expand the work area.

Installing Operation Panel IP-420

Procedure for connecting and installing the IP-420 operation panel.

Lubricating the Oil Tank

Detailed steps for lubricating the oil tank and ensuring proper oil levels.

Installing SA-120 (Interlining Supplying Device)

Instructions for installing the optional SA-120 interlining supplying device.

Adjustment of SA-120 (Interlining Supplying Device)

Guidance on adjusting the SA-120 interlining supplying device for proper feeding.

Preparation of the Sewing Machine

How to Operate the Sewing Machine Head

Basic operations for the sewing machine head, including needle and thread setup.

How to Remove the Sewing Table

Procedure for removing the sewing tables to access the bobbin case.

How to Wind the Bobbins

Step-by-step guide on how to wind bobbins correctly for sewing.

How to Thread the Bobbin Case

Instructions on how to properly thread the bobbin case with thread.

How to Install the Bobbin Case

Procedure for installing the bobbin case into the sewing machine.

How to Adjust the Thread Tension

Guidance on adjusting both bobbin and needle thread tension for optimal sewing.

Setting the Material to be Sewn

Instructions on how to correctly place and set the material for sewing.

Adjusting the Material Guide

How to adjust the material guide for proper fabric feeding and stabilization.

How to Use the Operation Panel

Preface

Introduction to using the operation panel and its features, including media handling.

Basic Operation of the Operation Panel (IP-420)

Overview of the IP-420 operation panel, its keys, and basic functions.

Explanation of the Basic Screen

Detailed explanation of the input screen layout and its various buttons.

Using the Counter

Instructions on how to set and use the various counters for sewing and production.

Using the Bobbin Thread Amount Adjustment Counter

How to set up and use the counter for detecting bobbin thread remaining amount.

Changing the Sewing Mode

Steps to switch between independent, alternate, and cycle sewing modes.

Using the Sewing Pattern

Guide to selecting, creating, copying, and editing sewing patterns.

Changing the Sewing Data

Procedure for modifying and selecting various sewing data parameters.

Changing the Memory Switch Data

Instructions for changing memory switch settings for various machine functions.

Performing Optional Setting

Guide to changing settings for optional devices and features mounted on the machine.

Changing the Device Setting

Procedure for changing device-specific settings based on mounted components.

Customizing the Pedal Operation

How to customize the pedal operations for different functions and steps.

Customizing the Data Input Screen

How to customize the display and visibility of buttons on the data input screen.

Performing the Customizing Setting of the Sewing Screen

How to customize the display and visibility of buttons on the sewing screen.

Using the Information

Accessing information related to maintenance, production control, and operation measurements.

Using the Communication Function

How to transfer sewing data via media or USB connection to other devices.

Performing Formatting of the Media

Procedure for formatting media using the IP-420, ensuring compatibility.

Maintenance

Inspection

Procedures for routine maintenance and inspection to ensure optimal machine performance.

Marking Light

Details on the marking light, its function, and how to adjust its irradiation position.

Replenishing Grease to the Designated Place

Instructions for replenishing grease to specific points on the machine for lubrication.

Consumable Replacement Components

List of consumable parts that require periodic replacement for machine maintenance.

Tilting the Machine

Steps involved in tilting the sewing machine for access or maintenance.

Standard of Replacing Time of the Gas Spring

Information on the lifespan and replacement timing of the gas spring.

Replacing Procedure Between Double-Welt and Single-Welt

Procedure for replacing parts related to double-welt and single-welt configurations.

Adjusting the Corner Knife

Detailed steps for adjusting the cutting length and angle of the corner knife.

Adjusting the Position of the Sensor for Detecting Flaps

How to adjust the position of the flap detection sensors for accurate operation.

Causes and Corrective Measures Against Troubles with the Bobbin Thread Remaining Amount Detecting Device

Troubleshooting guide for issues with the bobbin thread remaining amount detection system.

How to Adjust the Foot Pedal

Procedure for calibrating and adjusting the foot pedal's sensitivity and operation.

Error Code List

A comprehensive list of error codes, their descriptions, and recovery methods.

Input Number Table

A table listing input names and their corresponding connector numbers for system connections.