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JUKI KE-2060 - User Manual

JUKI KE-2060
290 pages
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KE-2050/KE-2060
KE-2050R/2055R/KE-2060R
High-Speed Modular Mounter
MAINTENANCE GUIDE
ELECTRONIC ASSEMBLY &
TEST SYSTEMS DIVISION
SMT TRAINING CENTER

Table of Contents

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Summary

JUKI KE-2050 Maintenance Guide

X-Y UNIT Maintenance

Timing Belt Replacement and Tension Adjustment

Procedures for replacing and adjusting timing belts (XM, XB, YM, YB).

Limit and Home Position Sensor Replacement

Replacing limit sensors and home position sensors.

X;Y Cable Replacement in Cable Bearers

Replacing cables within the X/Y cable bearers.

HEAD UNIT Maintenance

Head Replacement and Adjustment

Procedures for replacing and adjusting the head unit.

MNLA and FMLA Head Replacement

Replacing MNLA and FMLA head units.

Z-Sensor Replacement in Head Unit

Replacing the Z-sensor in the head unit.

Laser Sensor Replacement in Head Unit

Replacing the laser sensor in the head unit.

Readjustment Items After Head Replacement

Items requiring readjustment after head unit component replacement.

PARTS AROUND THE HEAD Maintenance

Bad Mark Sensor Replacement and Adjustment

Replacing and adjusting the bad mark sensor.

HMS Replacement and Adjustment

Replacing and adjusting the HMS component.

Head Board Replacement

Replacing the head board.

OCC Assembly Maintenance

OCC Assembly Replacement

Procedure for replacing the OCC assembly.

CCD Camera and Lens Assembly Replacement

Replacing the CCD camera and lens assembly.

Focus Adjustment

Adjusting the focus of the OCC camera.

Offset Placement Adjustment

Adjusting offset placement after solder screen printing.

BOARD TRANSPORT UNIT Maintenance

Transport Belt Replacement

Procedure for replacing the transport belt.

ATC Maintenance

Air Cylinder Replacement

Replacing the ATC air cylinder.

VCS Maintenance

CCD Camera Lens Replacement

Replacing the VCS CCD camera lens.

SWITCHES Maintenance

Push-Button Switch Replacement

Replacing push-button switches.

EMERGENCY STOP Switch Replacement

Replacing the emergency stop switch.

FEEDER FLOAT SENSOR Replacement and Adjustment

Adjusting Feeder Float Sensor (Transport Side)

Adjusting the feeder float sensor on the transport side.

Adjusting Feeder Float Sensor (Outside Machine)

Adjusting the feeder float sensor outside the machine.

OTHER UNITS Maintenance

LCD Monitor Replacement

Procedure for replacing the LCD monitor.

LCD Monitor Backlight Replacement

Replacing the backlight of the LCD monitor.

HDD (Hard Disk Drive) Replacement

Procedure for replacing the hard disk drive.

HDD Replacement Procedure

Step-by-step instructions for replacing the HDD.

BIOS Setup After HDD Replacement

Steps to configure BIOS after HDD replacement.

System Programs and Flexline DB Installation

Installing system programs and database.

ELECTRICAL COMPONENTS

Electrical Components Layout

Visual layout of electrical components on the machine.

Power Supply Unit Details

Details about the power supply unit.

Power Supply Unit Structure and Adjustment

Structure, function, and voltage adjustment of the power supply unit.

Control Unit Details

Details about the control unit.

Control Unit Structure and Board Layout

Structure of the control unit and board layout.

CPU Board Information

Information about the CPU board.

SAFETY Board Information

Information about the SAFETY board.

X-Y Unit Details

Details about the X-Y unit.

X-Y Unit Structure

Structure of the X-Y unit.

Z-θ Unit Details

Details about the Z-θ unit.

Z-θ Unit Structure

Structure of the Z-θ unit.

Transport Unit Details

Details about the transport unit.

Transport Unit Structure and Cable Connections

Structure of the transport unit and cable connections.

Head Unit Details

Details about the head unit.

Head Vacuum Level Adjustment

Adjusting the head vacuum level.

UPS Unit Information

Information about the UPS unit.

UPS Battery Replacement Procedure

Procedure for replacing the UPS battery.

AUTO BOARD WIDTH ADJUSTMENT

AWC Bracket Assembly

Procedure for assembling the AWC bracket.

Assembling to Machine Main Unit

Assembling components to the main unit.

Mounting AWC Bracket Assembly (Front Reference)

Mounting the AWC bracket assembly for front reference.

Mounting AWC Bracket Assembly (L;E Sizes)

Mounting the AWC bracket assembly for L and E sizes.

FEEDER POSITION INDICATOR

JUKI KE-2060 Specifications

General IconGeneral
BrandJUKI
ModelKE-2060
CategoryIndustrial Equipment
LanguageEnglish

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