EasyManua.ls Logo

JUKI KE-2070 User Manual

JUKI KE-2070
43 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
40052401
High-Speed Chip Shooter
KE-2070
High-Speed Flexible Mounter
KE-2080/2080R
OPERATION MANUAL
(For Operators)
Thank you for purchasing a product of our company.
CAUTION
In order to ensure safe use of KE-2070/ 2080/ 2080R, be sure to read
this Manual before using the machine.
After reading this Manual, keep it at a fixed location so that it will be
available at any time.

Other manuals for JUKI KE-2070

Question and Answer IconNeed help?

Do you have a question about the JUKI KE-2070 and is the answer not in the manual?

JUKI KE-2070 Specifications

General IconGeneral
Number of NozzlesUp to 12
Width1, 500 mm
TypeHigh-speed Chip Mounter
Placement Accuracy±0.05 mm
Component Size0402 (0.4 mm x 0.2 mm) to 33.5 mm square
Board Size50mm x 50mm to 510mm x 460mm (single conveyor)
Feeder CapacityUp to 120 feeders
Power Supply200V AC, 3-phase, 50/60Hz
Air Pressure0.5 MPa

Summary

Important Information and Safety

Important Disclaimers and Notes

Provides crucial disclaimers regarding document usage, copyright, and JUKI Corporation's responsibilities.

General Safety Warnings

Danger Levels and Warning Marks

Explains hazard levels (DANGER, WARNING, CAUTION) and various warning symbols used.

Safety Matters and Power Off Procedures

Details critical safety points, especially regarding electrical hazards and power supply management.

Operational Safety and Precautions

Basic Precautionary Measures

Outlines fundamental precautions for machine operation and maintenance.

Safety Equipment and Labels

Emphasizes the importance of safety equipment and visibility of warning labels.

Application and Operator Training

Defines the intended application of the machine and requirements for operator training.

Stage-Specific Safety Guidelines

Transport, Unpacking, and Installation Safety

Covers safety precautions during machine transport, unpacking, and installation.

Operation, Greasing, and Maintenance Safety

Details safety measures for operation, greasing procedures, and maintenance tasks.

Use Environment Safety Considerations

Highlights safety requirements for the operating environment, including temperature and humidity.

Specific Safety Matters

Electrical Safety and Equipment Handling

Addresses electrical safety, such as not opening boxes with power on, and handling safety covers.

Software and System Integrity Precautions

Warns against installing unauthorized software and explains OS protection mechanisms.

UPS and Component Protection

Discusses the integrated UPS for data protection and precautions for battery longevity.

Manual Introduction and Conventions

Manual Overview and Structure

Explains the manual's purpose, how to read it, and its organizational structure.

Notational Conventions Used

Defines the symbols, commands, and naming conventions used in the manual.

Chapter 1 Machine Overview

Machine Overview and Function

Describes the mounter's primary function and the process of placing electronic parts on circuit boards.

Machine Component Configuration

Details the various components and parts of the machine, including control interfaces.

Chapter 2 Operation Procedure

PWB Production Workflow

Outlines the step-by-step process from powering on the machine to completing PWB production.

Machine Power-On and Initialization

Explains the initial steps of turning on the machine and returning axes to home positions.

Machine Warm-up Procedure

Describes the procedure for warming up the machine to ensure stable PWB production.

Loading Production Programs

Details how to select and load a production program for the machine.

Setting the PWB Production Screen

Guides users on accessing and preparing the PWB production screen for setup.

Board Setup and Conveyor Adjustment

Explains how to adjust conveyor width and pusher position for different board sizes.

Stopper Position Adjustment

Covers the steps for checking and adjusting the stopper position on the conveyor.

Support Pin Configuration

Details how to set support pins on the support table according to board shape.

Pusher X and Y Axis Adjustment

Guides on adjusting the pusher X and Y positions for proper board handling.

Conveyor Condition Check

Describes how to set a board and check conveyor transport for smooth operation.

Shape Reference and Teaching Operations

Explains adjusting the shape reference position and performing teaching operations.

Tape Feeder Installation Procedure

Provides instructions on how to properly install a tape feeder onto the feeder bank.

Component Pick-up Position Verification

Details how to track and verify component pick-up coordinates (X, Y, Z).

Performing PWB Production

Guides on entering the planned number of PWBs and starting the production process.

Exiting the Production Screen

Explains how to exit the production screen and save or discard changes.

Machine Power-Off Procedure

Provides the procedure for safely shutting down the machine and its power.

Chapter 3 Troubleshooting PWB Production

Component Run-Out Error Handling (System Stop)

Handles component run-out errors when the system is set to stop automatically.

Component Run-Out Error Handling (No System Stop)

Addresses component run-out errors when the system is not set to stop automatically.

Mark Recognition Error Resolution

Explains how to handle errors related to mark recognition, including restart modes.

Laser Sensor Staining and Cleaning

Details the procedure for cleaning and checking the laser sensor window when it is stained.

Component Recognition Error Management

Covers various component-related errors like tombstone and irregularly shaped components.

Vision Recognition Error Troubleshooting

Describes how to resolve errors related to the vision recognition system.

Nozzle Error Handling and Return

Provides steps for handling errors related to nozzle attachment or detachment.

Feeder Float Error Detection and Resolution

Explains how to handle feeder float errors caused by detached feeders or sensor issues.

Cover Open Error Management

Details how to handle errors that occur when the safety cover is opened during operation.

Feeder Bank Down Error Handling

Addresses errors related to the feeder bank moving down, typically with an optional trolley.

Component Protection Pause Procedure

Explains how the machine pauses to protect components causing recognition errors.

Resuming Production After Abnormal Stop

Describes how to resume PWB production after an abnormal stop or event.

Related product manuals