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JUKI TR6SNR User Manual

JUKI TR6SNR
126 pages
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Matrix Tray Changer
TR6SNR/6SNX/6SNV
MAINTENANCE GUIDE
CUSTOMER SUPPORT DEPARTMENT

Table of Contents

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JUKI TR6SNR Specifications

General IconGeneral
BrandJUKI
ModelTR6SNR
CategoryIndustrial Equipment
LanguageEnglish

Summary

How to Set Up the System

1-1. Removing metal fixtures for transport

Instructions for removing metal fixtures attached for transport.

1-2. Confirmation of voltage specification

Verifying the machine's voltage specification against the rating nameplate.

1-3. Mounting a shuttle unit

Steps for mounting the shuttle unit onto the machine's base.

1-4. Leveling

Procedure for adjusting the machine's level using level vials.

1-5. Securing shuttle unit and mounter

Securing the shuttle unit and mounter using support parts.

1-6. Checking assembly position

Verifying the alignment of the picking pad of shuttle and X head.

1-7. Connecting the FG cable (EN specifications only)

Connecting the FG cable to the power cable for EN specification machines.

1-8. Mounting tray stacker

Instructions for installing the tray stacker accessory.

Name of Covers and Detaching Covers

2-1. Detaching covers

Detailed instructions on how to detach various covers of the machine.

Replacement and Adjustment of Components in Electrical Equipment Section

3-1. Layout diagram of electrical equipment section (standard)

Diagram showing the layout of electrical components in the standard configuration.

3-2. Layout diagram of electrical equipment section (CE-spec machine)

Diagram showing the layout of electrical components for CE-spec machines.

3-3. Replacement of circuit protector

Procedure for replacing the machine's circuit protectors.

3-4. Replacement of AC servo driver

Steps for replacing the AC servo driver unit.

3-5. Replacement of stepping motor driver

Guide for replacing the stepping motor driver units.

3-6. Replacement of power lamp

Instructions on how to replace the power lamp.

3-7. Replacement of fan motor

Steps for replacing the cooling fan motor.

3-8. Replacement of teaching spot

Procedure for replacing the teaching spot component.

3-9. Replacement of main PCB (TR6SNR)

Replacing the main PCB for TR6SNR models.

3-10. Replacement of main PCB (TR6SNX/6SNV)

Replacing the main PCB for TR6SNX/6SNV models.

3-11. Replacement of tray LED PCB

Replacing the tray LED PCB, including optional components.

3-12. Connector inserting positions of the main PCB (TR6SNR)

Diagram showing connector positions on the main PCB for TR6SNR.

3-13. Connector inserting positions of the main PCB (TR6SNX/6SNV)

Diagram showing connector positions on the main PCB for TR6SNX/6SNV.

3-14. Connector inserting positions of the SCN PCB

Diagram showing connector positions on the SCN PCB.

Replacement and Adjustment of Sensors

4-1. Layout diagram of Z unit sensors

Diagram identifying the sensors located in the Z unit.

4-2. Replacement and adjustment of Z-axis origin, minus limit sensor

Replacing and adjusting Z-axis origin and minus limit sensors.

4-3. Replacement and adjustment of ZM plus limit detection sensor

Replacing and adjusting the ZM plus limit detection sensor.

4-4. Replacement and adjustment of stacker set sensor

Replacing and adjusting the sensor that detects the stacker set.

4-5. Replacement and adjustment of stacker lock sensor

Replacing and adjusting the sensor for the stacker lock.

4-6. Replacement and adjustment of shutter sensor

Replacing and adjusting the shutter sensor.

4-7. Layout diagram of Y unit sensor

Diagram identifying the sensors located in the Y unit.

4-8. Replacement and adjustment of Y-axis origin, minus limit and plus limit sensor

Replacing and adjusting Y-axis origin, minus, and plus limit sensors.

4-9. Replacement and adjustment of chuck detection sensor

Replacing and adjusting the sensor for chuck detection.

4-10. Replacement and adjustment of tray pulled-out detection (+) switch

Replacing and adjusting the tray pulled-out detection switch.

4-11. Layout diagram or X unit sensor

Diagram identifying the sensors located in the X unit.

4-12. Replacement and adjustment of X-axis origin, minus limit and plus limit sensor

Replacing and adjusting X-axis origin, minus, and plus limit sensors.

4-13. Replacement and adjustment of head ascent/descent sensor

Replacing and adjusting the head ascent and descent sensors.

4-14. Layout diagram or shuttle unit sensor

Diagram identifying the sensors located in the shuttle unit.

4-15. Replacement and adjustment of shuttle origin, minus limit and plus limit sensor

Replacing and adjusting shuttle origin, minus, and plus limit sensors.

4-16. Replacement and adjustment of pad size sensor and BGA sensor

Replacing and adjusting pad size and BGA sensors.

4-17. Replacement and adjustment of cover lock sensor

Replacing and adjusting the cover lock sensor.

4-18. Replacement and adjustment of cover interlock switch (standard)

Replacing and adjusting the standard cover interlock switch.

4-19. Replacement and adjustment of cover OPEN switch ASM (CE machine)

Replacing and adjusting the cover OPEN switch for CE machines.

4-20. Layout diagram of door sensors

Diagram identifying the door sensors.

4-22. Replacement and adjustment of door sensors (CE machine)

Replacing and adjusting door sensors for CE machines.

4-23. Replacement and adjustment of transfer sensor

Replacing and adjusting the transfer sensor.

4-24. Replacement and adjustment of wrong tray insertion sensor

Replacing and adjusting the sensor for wrong tray insertion.

4-25. Replacement and adjustment of inspection transfer stop sensor

Replacing and adjusting the inspection transfer stop sensor.

4-26. Replacement and adjustment of automatic width adjustment origin sensor

Replacing and adjusting the origin sensor for automatic width adjustment.

Replacement and Adjustment of Motors

5-1. Layout diagram of motors

Diagram identifying the location of various motors on the machine.

5-2. Replacement of Z-axis motor

Steps for replacing the Z-axis motor.

5-3. Replacement of X-axis motor

Steps for replacing the X-axis motor.

5-4. Replacement of Y-axis motor

Steps for replacing the Y-axis motor.

5-5. Replacement of shuttle motor

Steps for replacing the shuttle motor.

5-6. Replacement of conveyor motor

Steps for replacing the conveyor motor.

5-7. Replacement of automatic width adjustment motor

Replacing the motor for automatic width adjustment (optional).

Replacement and Adjustment of Belts

6-1. Replacement and adjustment of X-axis belt (TR6SNR/TR6SNX)

Replacing and adjusting the X-axis belt for TR6SNR/TR6SNX models.

6-2. Replacement and adjustment of Y-axis belt

Replacing and adjusting the Y-axis belt.

6-3. Replacement and adjustment of shuttle belt (TR6SNR)

Replacing and adjusting the shuttle belt for TR6SNR models.

6-4. Replacement and adjustment of shuttle belt (TR6SER/TR6SNV)

Replacing and adjusting the shuttle belt for TR6SER/TR6SNV models.

6-5. Replacement and adjustment of shuttle belt (TR6SNX)

Replacing and adjusting the shuttle belt for TR6SNX models.

6-6. Replacement and adjustment of shuttle belt (TR6SXLX)

Replacing and adjusting the shuttle belt for TR6SXLX models.

6-7. Replacement and adjustment of transfer drive belt

Replacing and adjusting the transfer drive belt.

6-8. Replacement and adjustment of transfer rail broadening/narrowing belt

Adjusting the belt for transfer rail broadening/narrowing.

6-9. Replacement and adjustment of transfer belt

Replacing and adjusting the main transfer belt.

Replacement of Pneumatic Component

7-1. Layout diagram of pneumatic components in Y unit section

Diagram showing pneumatic components in the Y unit section.

7-2. Replacement of tray chuck cylinder

Steps for replacing the tray chuck cylinder.

7-3. Replacement of solenoid valves for shutter, tray chuck and shuttle

Replacing solenoid valves for shutter, tray chuck, and shuttle.

7-4. Replacement of solenoid valves for shutter and tray chuck speed reduction

Replacing solenoid valves for shutter/tray chuck speed reduction (optional).

7-5. Layout diagram of pneumatic component in X unit section

Diagram showing pneumatic components in the X unit section.

7-6. Replacement of head cylinder

Steps for replacing the head cylinder.

7-7. Replacement of X-axis vacuum pad

Replacing the vacuum pad for the X-axis.

7-8. Replacement of X-axis solenoid valve

Replacing the solenoid valve for the X-axis.

7-9. Replacement of X-axis ejector

Steps for replacing the X-axis ejector.

7-10. Replacement of shuttle ejector

Steps for replacing the shuttle ejector.

7-11. Replacement of ejector filter element

Replacing the filter element in the ejector system.

7-12. Replacement of solenoid valves for decreasing head UP/DOWN speed

Replacing solenoid valves for controlling head UP/DOWN speed (optional).

7-13. Layout diagram of pneumatic components in shuttle unit section

Diagram showing pneumatic components in the shuttle unit section.

7-14. Replacement of BGA cylinder

Steps for replacing the BGA cylinder.

7-14-1. Adjustment of BGA cylinder speed controller

Adjusting the speed controller for the BGA cylinder.

7-14-2. Adjustment of BGA cylinder speed controller (adjustment of exhaust air)

Adjusting BGA cylinder speed controller for exhaust air.

7-15. Replacement of shuttle movable pad packing

Replacing the packing for the shuttle movable pad.

7-16. Replacement of shuttle vacuum pad

Steps for replacing the shuttle vacuum pad.

Air Piping Diagram

8-1. List of air components

A list of all air components used in the machine.

8-2. Diagram of air piping (standard)

The standard diagram of the machine's air piping.

8-3. Air piping diagram (optional: slow 2 mode)

The air piping diagram for the optional slow 2 mode.

Test Mode

9-1. Starting and finishing test mode

How to start and exit the machine's test mode.

9-2. Initialization

Procedure to initialize the machine's axes and sensors.

9-3. Sensor check

Performing checks on all machine sensors.

9-4. Head valve

Testing the head suction valves and vacuum status.

9-5. Shuttle valve

Testing the shuttle suction valves and vacuum status.

9-6. Head

Operating the head unit for testing purposes.

9-7. BGA holder

Operating the BGA holder for testing purposes.

9-8. Y holder

Operating the Y holder for testing purposes.

9-9. Shutter

Operating the shutter for testing purposes.

9-10. Concentric nozzle

Operating the concentric nozzle for testing purposes.

9-11. Z unit JOG

Manual jogging control for the Z unit.

9-12. Speed selection

Selecting operating speeds for different functions.

9-13. Teaching

The process of teaching component positions.

9-14. Inputting component count

Entering component data and counts.

9-15. Complex movement

Executing predefined complex movement sequences.

9-16. X unit

Operating the X unit for testing purposes.

9-17. Y unit

Operating the Y unit for testing purposes.

9-18. Z unit

Operating the Z unit for testing purposes.

9-19. Shuttle unit

Operating the shuttle unit for testing purposes.

9-20. XY adjustment

Adjusting the XY positioning of components.

9-21. Conveyor adjustment (automatic width adjustment: optional)

Adjusting the conveyor for automatic width adjustment.

9-22. Conveyor (automatic width adjustment: optional)

Operating the conveyor with automatic width adjustment.

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