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JUKI FX-1R - User Manual

JUKI FX-1R
212 pages
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High-Speed Modular Mounter
FX-1/FX-1R
MAINTENANCE GUIDE
JUKICORPORATION
ELECTRONICASSEMBLY&
TESTSYSTEMSDIVISION
SMTCENTER

Table of Contents

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JUKI FX-1R Specifications

General IconGeneral
BrandJUKI
ModelFX-1R
CategoryIndustrial Equipment
LanguageEnglish

Summary

Matters of Caution Regarding Safety

Danger Levels Explained

Explains different danger levels: Dangerous, Warning, and Attention.

Warning, Prohibition, and Directive Marks

Details warning, prohibition, and directive symbols used in the manual.

Matters of Caution for Safe Use of FX-1 Series

Critical DANGER and CAUTION Warnings

Key safety warnings related to electricity, covers, and maintenance.

[1] X-Y UNIT

1-1. Replacing the Timing Belt and Adjusting the Belt Tension

Procedures for replacing and tensioning YM and YB timing belts.

1-4. Replacing the Magnescale

Steps for replacing the magnescale, including degreasing notes.

1-5. Replacing Limit and Home Position Sensors

Procedures for replacing limit and home position sensors.

1-6. Replacing the Home Position Sensor

Replacing the Y-axis home position sensor and adjusting its position.

1-8. Replacing the magnescale (FX-1 R)

Steps for replacing the magnescale on the FX-1R model.

[2] HEAD UNIT

2-1. Replacing and Adjusting the Head

Procedures for replacing and adjusting the head unit.

2-2. Replacing the Motor

Procedures for replacing motors in the head unit (Z-Motor, θ-Motor).

2-3. Replacing the Z-Sensor

Replacing the Z-sensor and adjusting its position.

2-4. Replacing the Laser Sensor

Replacing the laser sensor and its related components.

2-6. Replacing the Belts

Procedures for replacing timing belts Z and θ.

2-7. Replacing the Spline Housing

Steps for replacing the spline housing and related parameters.

2-8. Replacing the Nozzle Outer Shaft Assembly

Replacing the nozzle outer shaft assembly and checking run-out.

[3] PARTS AROUND THE HEAD

3-1. Replacing the Ejector Unit

Procedures for replacing the ejector unit and checking its function.

3-2. Replacing the Bad Mark Sensor

Replacing the bad mark sensor assembly and adjusting its height.

3-3. Replacing the HMS

Procedures for replacing the HMS head and amplifier.

3-4. Replacing the Head Board

Replacing the head main board and adjusting vacuum level.

[4] OCC ASSEMBLY

4-1. Replacing the OCC Assembly

Procedures for replacing the OCC assembly, camera, and light.

4-2. Replacing the CCD Camera and Lens

Replacing the CCD camera and lens, and adjusting focus.

4-3. Replacing the OCC Coaxial;Angle Light Board Assemblies

Replacing OCC coaxial and angle light board assemblies.

4-5. Adjusting the Focus

Adjusting the camera focus using an adjustment jig.

[5] BOARD TRANSPORT UNIT

5-1. Replacing the Transport Belt

Procedures for replacing and tensioning the transport belt.

5-3. Replacing the IN and OUT Motors

Procedures for replacing IN and OUT motors.

5-4. Replacing the CENT Motor and AWCC Motor

Procedures for replacing CENT and AWCC motors.

5-7. Replacing the IN and OUT Sensors

Replacing IN and OUT sensors and adjusting their sensitivity.

[6] CAL BLOCK

[7] ATC

[9] PNEUMATIC UNITS

[10] SWITCHES

[11] REPLACING AND ADJUSTING THE FEEDER FLOAT SENSOR

[13] ELECTRICAL COMPONENTS

13-5. X-Y Unit

Describes the X-Y unit's composition of AC servo drivers and scales.

13-6. Z-θ Unit

Describes the Z-θ unit and the relationship between motors and drivers.

13-8. Head Unit

Identifies the boards mounted on the head unit.

[14] AUTO BOARD WIDTH ADJUSTMENT

[15] FEEDER POSITION INDICATOR (FPI)

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