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Jungheinrich DFG 690 User Manual

Jungheinrich DFG 690
221 pages
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12.12 -
11.14
51289390
DFG/TFG 660-690
Operating instructions G
TFG 680
DFG 670
DFG 680
DFG 690
DFG S80
DFG S90
TFG 660
TFG 670
TFG 690
TFG S80
TFG S90
DFG 660

Table of Contents

Questions and Answers:

Jungheinrich DFG 690 Specifications

General IconGeneral
BrandJungheinrich
ModelDFG 690
CategoryFront End Loaders
LanguageEnglish

Summary

DFG/TFG 660-690 Operating Instructions

Operating Instructions

Core manual providing operational guidance and safety information for the forklift truck.

Foreword

Safety Notices and Text Mark-ups

Details warning symbols and their meanings to ensure user safety and understanding.

Copyright

Copyright Information

States the copyright holder and intellectual property rights for the document.

D Fuelling the Truck

1.1 Safety Regulations for Handling Diesel Fuel and LPG

Outlines critical safety procedures for handling both diesel and LPG fuels to prevent accidents.

3.1 LPG Bottles

Safety instructions and procedures for replacing LPG bottles.

3.2 Liquid Gas Tank

Procedures and safety warnings for filling the truck's liquid gas tank.

E Operation

1 Safety Regulations for the Operation of the Forklift Truck

Covers essential safety rules and responsibilities for operating the forklift truck.

2 Displays and Controls

Identifies and explains the various displays and control elements of the forklift.

3 Dashboard

Details the layout and components of the truck's dashboard for easy reference.

5 Preparing the Truck for Operation

Steps to take before starting the truck's engine and preparing it for use.

5.4 Seat Belt

Covers the importance, usage, and checking procedures for the seat belt.

A Correct Use and Application

2 Correct Application

Specifies permitted and prohibited operations to ensure safe and correct application of the truck.

3 Approved Application Conditions

Lists the environmental and operational conditions under which the truck can be safely used.

4 Proprietor Responsibilities

Defines the duties and responsibilities of the truck owner/operator.

B Truck Description

1.1 Truck Models and Rated Capacity

Details the different models available and their respective load capacities.

2 Assemblies and Functional Description

Provides an overview of the truck's main assemblies and their functions.

2.2 Functional Description

Explains the operational principles of the truck's key systems and components.

3 Technical Specifications

3.1 Performance Data

Lists key performance metrics such as speed, lift speed, and gradeability for different models.

3.2 Dimensions

Provides detailed physical dimensions and measurements for various truck models.

3.5 Tyre Type

Specifies the recommended tyre types, pressure, and torque values for safe operation.

3.6 Engine Data

Provides technical specifications for the engine, including capacity, output, and fuel consumption.

4 Identification Points and Data Plates

4.1 Data Plate

Explains the information presented on the truck's data plate for identification and ordering.

4.2 Truck Capacity Plate

Details how to read the capacity plate for load limits and calculation examples.

5 Stability

Discusses factors affecting truck stability and potential hazards.

C Transport and Commissioning

1 Transport

Describes methods for transporting the truck based on mast height and conditions.

2.2 Lifting the Truck by Crane

Provides safety instructions and procedures for lifting the truck using a crane.

3 Securing the Truck During Transport

Details how to properly secure the truck for transportation to prevent movement.

4 Using the Truck for the First Time

Provides initial steps and checks before operating the truck after delivery or transport.

F Industrial Truck Maintenance

1 Operational Safety and Environmental Protection

General safety and environmental guidelines for performing maintenance on the industrial truck.

2 Maintenance Safety Regulations

Safety rules and guidelines for personnel involved in maintenance and repair work.

4.1 Preparing the Truck for Maintenance and Repairs

Safety measures and preparations required before starting maintenance or repair work.

4.2 Lifting and Jacking up the Truck Safely

Safe procedures and precautions for lifting and supporting the truck during maintenance.

4.3 Replacing Wheels

Step-by-step guide for safely removing and fitting wheels, including necessary tools.

4.9 Hydraulic System

Safety warnings and precautions related to the truck's hydraulic system.

4.9.1 Checking the Hydraulic Oil Level

Procedure for checking and topping up the hydraulic oil level.

4.10 Engine Maintenance

Safety warnings and general procedures for engine maintenance.

4.16 Starter Battery

Procedures for checking battery condition, acid level, and density.

4.18 Restoring the Truck to Service After Maintenance and Repairs

Steps to take to return the truck to service after maintenance is completed.

5 Decommissioning the Industrial Truck

Procedures for safely decommissioning and storing the truck.

6 Safety Tests to be Performed at Intervals and After Unusual Incidents

Guidelines for periodic safety inspections and checks after incidents.

10 Maintenance Checklist DFG

10.1 Operating Company

Maintenance tasks for the operating company for DFG standard equipment.

10.2 Customer Service

Maintenance tasks for customer service for DFG standard equipment.

11 Maintenance Checklist TFG

11.1 Operating Company

Maintenance tasks for the operating company for TFG standard equipment.

11.2 Customer Service

Maintenance tasks for customer service for TFG standard equipment.

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