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EFX 410
Jungheinrich EFX 410 User Manual
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1
Maintenance Contents EFX 410-413
Issued on: 2019-04-23 12:00
1.1
Owner
T
o be performed every 50 service hours, but at least once a week.
1.1.1
Maintenance contents
1.1.1.1
Standard equipment
Brakes
T
est the function of the brakes
Hydraulic operations
Lubricate the load chains.
Clean the running faces in the mast sections and apply grease.
Correct the hydraulic oil level.
Clean and lubricate the gear racks.
358
04.19 en-GB
359
361
Table of Contents
Default Chapter
7
Table of Contents
7
A Correct Use and Application
13
General
13
Correct Application
13
Approved Application Conditions
14
Proprietor Responsibilities
16
Adding Attachments And/Or Optional Equipment
16
B Truck Description
17
Application
17
Travel Direction Definition
19
Assemblies and Functional Description
20
Functional Description
20
Assembly Overview
26
Technical Specifications
28
Performance Data
30
Dimensions (as Per Data Plate)
31
Mast Versions
35
Weights
37
Wheels, Chassis
40
Engine Data
41
EN Norms
41
Conditions of Use
43
Electrical Requirements
44
Identification Points and Data Plates
45
Indication Points
45
Data Plate
47
Truck Capacity Plate
48
Attachment Capacity Plate
49
Jack Contact Points
49
Stability
50
C Transport and Commissioning
51
Transport
51
Lifting by Crane
53
Lifting by Crane with Mast Assembled
54
Lifting the Basic Truck by Crane
56
Lifting the Mast by Crane
58
Lifting the Battery by Crane
60
Securing the Truck During Transport
62
Mast Transport Retainer
62
Basic Truck Transport Retainer
64
Transport Retainer for Basic Truck with the Mast Assembled
66
Using the Truck for the First Time
68
Moving the Industrial Truck Without a Battery
68
Installing and Removing the Mast
68
Commissioning
70
Tilt Safety Device
71
D Battery - Servicing, Recharging, Replacement
73
Safety Regulations Governing the Handling of Lead-Acid Batteries
73
General Notes on Handling Batteries
74
Battery Types
75
Dimensions of the Battery Compartment
76
Exposing the Battery
78
Charging the Battery
80
Battery Removal and Installation
84
"Battery Lock" Sensors (O)
88
Operation
91
Safety Regulations for the Operation of the Forklift Truck
91
Displays and Controls
94
Controls and Displays on the Control Panel
94
Driver's Display
99
Hourmeter
105
Bar Display" Battery Discharge Indicator
106
Percentage Display" Battery Discharge Indicator (O)
108
Driver's Display Function Symbols
110
Preparing the Truck for Operation
119
Checks and Operations to be Performed before Starting Daily Operation
119
Entry and Exit
123
Setting up the Operator Position
124
Checking, Putting on and Taking off the Seat Belt
129
Industrial Truck Operation
133
Safety Regulations for Truck Operation
133
Preparing the Truck for Operation
140
Preparing the Truck for Operation with an Additional Access Code (O)
141
Date and Time Setting
145
Checks and Operations to be Carried out When the Truck Is Operational
147
Main Lift Referencing
149
Emergency Disconnect
153
Travel
155
Steering
159
Brakes
159
Negotiating Narrow Aisles
161
Diagonal Travel
172
Lifting / Lowering - Outside and Inside Narrow Aisles
173
Traversing / Rotating Outside and Inside Narrow Aisles
177
Simultaneous Traversing/Rotation Outside and Inside Narrow Aisles
183
Parking the Truck Securely
193
Order Picking and Stacking
195
Adjusting the Forks
195
Replacing the Forks
197
Lifting, Transporting and Depositing Loads
201
Troubleshooting
209
Emergency Stop Device
213
Load Handler Emergency Lowering
213
Travel Cutout Override (O)
217
Lift Cutout Override (O)
219
Lower Cutout Override (O)
221
End of Aisle Safety Device (O)
223
WG Emergency Operation (Event Messages 3670 / 3752)
225
Recovering the Truck from a Narrow Aisle / Moving the Truck Without a Battery
226
Personal Safety System (O)
239
Personal Protection System (PPS)
239
Functional Description
240
Environmental Awareness
241
Cleaning the Laser Scanner Front Screen
242
Displays on the Seven Segment Display and Indicator Light (LED)
243
Daily Checks before Starting the Personal Protection System
245
Personal Safety System
246
Optional Equipment
249
Sideshifter / Fork Positioner (O)
249
Laser Beam Rack Compartment Display (O)
255
Telescopic Forks (O)
256
Operator-Specific Settings (O)
259
Fire Extinguisher (O)
266
Rack Height Select (O)
267
Horizontal Positioning (O)
283
Weighing System (O)
298
Camera System (O)
300
Working Platform (O)
302
ISM Access Module (O)
311
Rear View Mirror (O)
312
Floor-Spot (O)
313
F Industrial Truck Maintenance
319
Operational Safety and Environmental Protection
319
Maintenance Safety Regulations
321
Working on the Electrical System
322
Consumables and Used Parts
322
Wheels
323
Attachment Repairs and Inspection
323
Lift Chain Inspection
324
Hydraulic System
326
Lubricants and Lubrication Schedule
328
Handling Consumables Safely
328
Lubrication Schedule
330
Consumables
331
Maintenance and Repairs
332
Preparing the Truck for Maintenance and Repairs
332
Lifting and Jacking up the Truck Safely
334
Drive Compartment Cover Disassembly/Assembly
336
Checking Electrical Fuses
338
Cleaning
342
Lift Chain Servicing
346
Lubricate the Lift Chains, Clean and Grease the Contact Surfaces in the Mast Sections
346
Checking the Hydraulic Oil Level
348
Restoring the Truck to Service after Maintenance and Repairs
352
Decommissioning the Industrial Truck
353
Prior to Decommissioning
354
During Decommissioning
355
Restoring the Truck to Service after Decommissioning
356
Safety Tests to be Performed at Intervals and after Unusual Incidents
357
Final De-Commissioning, Disposal
358
Human Vibration Measurement
358
G Maintenance, Inspection and Changing of Maintenance
359
Parts Requiring Replacement
359
Maintenance Contents EFX
360
Owner
360
Customer Service
364
Aquamatik Water Replenishment System
396
Adding Water
397
Water Pressure
397
Filling Time
398
Water Quality
398
Battery Tubing
398
Operating Temperature
398
Cleaning Measures
398
Service Mobile Vehicle
398
Electrolyte Circulation
399
Cleaning Batteries
401
Storing the Battery
403
5
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Jungheinrich EFX 410 Specifications
General
Brand
Jungheinrich
Model
EFX 410
Category
Trucks
Language
English
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