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Jungheinrich ECR 327 User Manual

Jungheinrich ECR 327
225 pages
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Operating instructions
50451814
ECR 327/336
10.05 -
03.07
Instrucciones de servicio
u
E

Table of Contents

Questions and Answers:

Jungheinrich ECR 327 Specifications

General IconGeneral
BrandJungheinrich
ModelECR 327
CategoryTrucks
LanguageEnglish

Summary

Foreword

Safety Warning Symbols and Indicator Words

Explains the meaning of safety warning symbols and indicator words used in the manual.

A Compliance with Regulations

OSHA and Training Requirements

Discusses OSHA regulations, training requirements, and common sense for industrial truck operation.

B Recognition and Avoidance of Risks

Measures for Safe Operation

Outlines vital measures for safe operation including training, operator capability, and load handling.

C Appropriate Use

Duties and Responsibilities of Owner and Operator

Details the responsibilities of the owner and operator for safe use and compliance with regulations.

Attachment of Accessories and Nameplates

Covers permissible modifications, accessory attachments, and the importance of vehicle nameplates.

General Instructions for Operators and Owners

Safe Operation Guidelines and Prohibitions

Provides essential guidelines and prohibitions for safe truck operation and ownership.

D Vehicle Description

Description of Use

Describes the vehicle as a three-wheel electric pallet truck for transporting goods.

Vehicle Components

Identifies and illustrates the key components of the industrial truck with item numbers.

Technical Data

Presents technical specifications including load capacity, speeds, and dimensions.

Vehicle Dimensions

Provides detailed dimensional specifications for the vehicle.

Axle and Drive Wheel Loads

Lists axle and drive wheel loads for the unladen vehicle under various load conditions.

US Standards and EMC

Details sound pressure levels, vibrations, and EMC standards applicable to the industrial truck.

Operating Conditions

Specifies ambient temperature, humidity, and special conditions for operating the truck.

Position of Signs and Nameplates

Illustrates and lists various signs and nameplates found on the vehicle for identification and safety.

Vehicle Warning Signs

Displays and explains specific warning signs related to battery safety, danger zones, and battery size.

Operational Safety Signs

Shows signs related to staying clear of moving parts and safe handling of jog button operations.

Safety Alerts and Charger Info

Details signs for staying clear of the truck and information regarding the charger.

Electrical and Coasting Signs

Illustrates warnings for electrical devices and the coasting system functionality.

E Operation

Description of Controls and Indicators

Details the function of each control and indicator on the truck, including standard and optional features.

Starting the Vehicle

Explains the procedures for starting the vehicle, including daily checks and preparation steps.

Driving, Steering, and Braking

Covers essential driving, steering, and braking operations, including emergency stop procedures.

Braking Procedures

Details the three methods of braking: service, plug, and coasting brake, and how to engage them.

Traveling with Jog Button

Explains how to operate the vehicle using the jog button, with different tiller configurations.

Raising and Lowering Load Units

Describes the procedure for safely raising and lowering fork arms to handle load units.

Switching Off and Adjusting Fork Height

Outlines how to switch off and secure the vehicle and how to adjust fork height.

Training, Certification, and Approval

Emphasizes the necessity of proper training, certification, and authorization for operating industrial trucks.

Aspects in Relation to Loading

Discusses factors affecting stability during loading, including load placement and safety guards.

Operating Environment Considerations

Covers danger zones, braking distances, and gangway requirements for safe operation.

Safety Devices and Warning Systems

Details the importance and types of safety devices, warning systems, and their actuation.

Lifting of People Safely

Provides safety measures and precautions for lifting people using the industrial truck with a working platform.

Safety Regulations for Operators

Outlines the operator's responsibilities, required checks, and general operating rules for the truck.

Ensuring Proper Truck Equipment

Specifies requirements for the industrial truck's equipment, such as overhead guards, to ensure operator safety.

Safe Loading and Transportation Practices

Covers safe methods for transporting loads, including suspended loads and vehicle immobilization.

Preventing Overturning and Tipping

Explains the causes of truck overturning and tipping, and precautions to prevent them.

Keypad (CANCODE) and Code Lock

Explains the keypad functions, including code lock for vehicle startup and parameter settings.

Travel Program and Parameter Settings

Details how to set travel programs and parameters, including acceleration and braking settings.

Information Display and Troubleshooting

Covers the functions of the information display, error messages, and troubleshooting common issues.

F Battery – Maintaining, Recharging, Replacing

Safety Regulations for Handling Lead-Acid Batteries

Outlines essential safety measures and precautions for handling lead-acid batteries.

Battery Type and Weight

Lists compatible battery types and emphasizes the importance of correct battery weight for safe operation.

Uncovering and Charging the Battery

Provides steps for uncovering the battery and the procedure for safe battery charging.

Removing and Installing the Battery

Explains the methods for removing and installing the battery, including standard and side removal procedures.

G Industrial Truck Maintenance and Troubleshooting

Operational Safety and Environmental Protection

Covers general safety, environmental protection, and the prohibition of modifications to the truck.

Safety Regulations for Maintenance Personnel

Specifies requirements for qualified personnel performing maintenance and repairs on the truck.

Maintenance Checklist

Provides a detailed checklist of maintenance jobs and their required intervals for standard and refrigerated warehouse use.

Lubrication Chart and Operating Resources

Details lubrication points, types of lubricants, and their specifications for vehicle maintenance.

H Transportation and Commissioning

Securing and Handling During Transportation

Covers safe practices for securing the vehicle during transport and handling it with a crane.

Commissioning and Initial Setup

Outlines procedures for preparing the vehicle for use after delivery, including battery installation and checks.

Adjusting Support Roller Forces

Explains how to adjust support roller forces based on vehicle and battery specifications before initial use.

Non-automotive Movement of the Vehicle

Describes the procedure for moving the vehicle manually in case of a travel operation fault.

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