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Defines terms like "Replace", "MIN", "MAX", etc., used in the manual.
Procedures and precautions before starting engine service.
Guidance on adjustments, edges, dirt, tightening sequence, and torque.
Advice on force, lubricants, battery ground, and seals.
Using liquid gasket, ball bearings, circlips, solvents, and engine rotation.
Safety precautions for working on electrical systems.
Lists engine model, type, displacement, dimensions, and other technical specifications.
Graphs showing engine output (HP, Torque) vs. speed and fuel consumption.
Detailed diagrams and measurements for the recoil starter model.
Detailed diagrams and measurements for the electric starter model.
Chart detailing regular inspection and maintenance intervals for the engine.
Explanation of the four-stroke engine cycle (Intake, Compression, Power, Exhaust).
Diagram and list of internal engine components with explanations.
Explanation of how the fuel system and carburetor operate.
Overview of the ignition, starting, and charging systems.
Diagrams showing electrical connections for different models.
Technical specifications for the ignition system components.
Specifications for starter, charging, and monitor systems.
Initial diagnostic steps for engine starting and running problems.
Troubleshooting steps for an engine that is difficult to start.
Troubleshooting steps for when the engine loses power.
Troubleshooting steps for when the engine runs erratically.
Troubleshooting steps for engine malfunctions at high speed.
Troubleshooting steps for engine malfunctions at low speed.
Troubleshooting steps for excessive fuel consumption.
Troubleshooting steps for excessive oil consumption.
Troubleshooting steps for engine backfiring and knocking.
Overview of the systematic overhaul procedure for the engine.
Description of the transistor controlled ignition system.
Procedure to check for spark from the ignition system.
Steps to remove the engine's flywheel.
Inspecting and replacing the flywheel ring gear for electric starter models.
Procedure to check the flywheel's magnetic force.
Procedure to test the ignition coil for proper resistance.
Procedure to test the ignition control unit for proper resistance.
Steps for installing the engine flywheel.
How to adjust the air gap between the ignition coil and flywheel.
Steps for installing the flywheel housing.
How to check, clean, and gap the spark plug.
Inspecting the air cleaner housing for damage or obstructions.
Steps for correctly installing the air cleaner elements and housing.
Procedures for cleaning and servicing the foam and paper elements.
Explanation of how the carburetor functions at different speeds.
Lists main jet, pilot jet, float level, and speeds for the carburetor.
Steps to remove and disassemble the carburetor for repair.
Inspecting carburetor body, jets, screws, and valve seats for wear.
Procedure for cleaning carburetor parts using solvent.
Steps for reassembling the carburetor after cleaning or repair.
Steps for installing the carburetor onto the engine.
How to adjust idle mixture and throttle stop screws for proper engine running.
Steps to remove air cleaner, fuel line, and related governor components.
Steps to disassemble the governor gear assembly.
Inspecting the governor gear for wear or damage.
Steps for reassembling the governor assembly.
Adjusting throttle and choke linkages for governor operation.
Installing and adjusting the throttle control cable linkage.
Adjusting the engine's maximum speed using the control plate.
Adjusting the choke setting screw for proper operation.
Adjusting the engine's idle speed using the throttle stop screw.
Procedure to measure cylinder compression pressure.
Steps to remove the cylinder head and gasket.
Correct procedure and torque for tightening cylinder head bolts.
Checking cylinder head flatness and repairing warpage.
Steps to remove valves and springs using a compressor.
Inspecting valve springs for damage and measuring free length.
Diagnosing valve issues from deposits, corrosion, or overheating.
Inspecting valve faces, heads, and stems for defects.
Measuring valve stem diameter and checking for bend.
Checking valve guide inside diameter and replacing if worn.
Procedures for removing and installing valve guides.
Inspecting and refacing valve seats for proper contact.
Standard width specifications for intake and exhaust valve seats.
Procedure for lapping valves to their seats for proper sealing.
Checking and adjusting valve-to-tappet clearance when the engine is cold.
Procedure for grinding valve stem ends to achieve correct tappet clearance.
Explains the purpose and operation of the engine's lubrication system.
Information on the optional full flow oil filter and its benefits.
Description of the oil warning light triggered by low pressure.
Specifies the oil capacity for the engine crankcase.
Recommended engine oil classification and viscosity grades.
Procedure for checking and maintaining the correct engine oil level.
Inspecting the crankcase breather for proper function and condition.
Steps for changing the engine oil at specified intervals.
Inspecting the oil pump cover, rotors, and relief valve.
Steps for installing the oil pump assembly.
Steps to remove the piston and connecting rod from the cylinder.
Procedure to separate the piston from the connecting rod.
How to analyze piston ring wear and common causes of issues.
Cleaning and inspecting the piston for deposits and wear.
Measuring piston ring groove width against maximum limits.
Measuring piston ring thickness against minimum limits.
Measuring piston pin diameter and pin hole diameter.
Checking piston ring end gap against maximum limits.
Causes and effects of piston damage from detonation and pre-ignition.
Inspecting the connecting rod and cap for damage and measuring diameters.
Analyzing connecting rod wear and causes of damage.
Steps for assembling the piston rings onto the piston.
Procedures for installing piston rings correctly.
Steps to install the piston and con-rod assembly into the cylinder.
Steps to remove the crankshaft and camshaft from the engine block.
Measuring main and con-rod journal diameters for wear.
Inspecting crankshaft bearing surfaces and gear teeth for damage.
Inspecting link rod bearing surfaces and measuring diameters.
Information on using and fitting under-size con-rods.
Procedure for replacing bushings in the link rod.
Inspecting the balancer guide shaft for wear.
Inspecting the balance weight bushing for wear.
Inspecting the camshaft for worn teeth and bearing surfaces.
Steps for installing the crankshaft, camshaft, and related components.
Steps for installing the crankcase cover.
Measuring crankshaft end play using a dial indicator.
Adjusting crankshaft end play using shims.
Inspecting cylinder block for cracks, holes, and scoring.
Steps for resizing the cylinder bore to an oversize.
Inspecting ball bearings for noise, play, or smooth rotation.
Inspecting plain bearings for scoring or wear.
Procedure for removing press-fit ball bearings.
Steps for press-fitting ball bearings into the cylinder and covers.
Procedure for removing and installing oil seals on the PTO side.
Explanation of the starter motor, solenoid, and battery circuit.
Initial checks for starting problems, including rotating crankshaft.
Diagrams for Bendix-type and Shift Lever-type starter wiring.
Performance test for starter motor RPM, voltage, and current draw.
Procedure to test the starter solenoid's continuity and operation.
Steps for disassembling the Bendix-type starter motor.
Measuring commutator diameter and groove depth.
Inspecting the armature commutator for scratches or dirt.
Specification for standard commutator groove depth.
Measuring commutator run-out and correcting if necessary.
Checking armature winding resistance for shorts or open circuits.
Measuring brush length and replacing if shorter than minimum.
Checking field coil resistance for shorts to ground.
Checking brush holder for resistance to ground.
Inspecting the pinion clutch for proper locking action.
Steps for reassembling the starter motor.
Performing basic checks before diagnosing charging system issues.
Testing stator output voltage and current.
Measuring regulator resistance to check for faults.
Steps to disassemble the recoil starter mechanism.
Inspecting recoil starter components like pawls, rope, and springs.
Defines terms like "Replace", "MIN", "MAX", etc., used in the manual.
Procedures and precautions before starting engine service.
Guidance on adjustments, edges, dirt, tightening sequence, and torque.
Advice on force, lubricants, battery ground, and seals.
Using liquid gasket, ball bearings, circlips, solvents, and engine rotation.
Safety precautions for working on electrical systems.
Lists engine model, type, displacement, dimensions, and other technical specifications.
Graphs showing engine output (HP, Torque) vs. speed and fuel consumption.
Detailed diagrams and measurements for the recoil starter model.
Detailed diagrams and measurements for the electric starter model.
Chart detailing regular inspection and maintenance intervals for the engine.
Explanation of the four-stroke engine cycle (Intake, Compression, Power, Exhaust).
Diagram and list of internal engine components with explanations.
Explanation of how the fuel system and carburetor operate.
Overview of the ignition, starting, and charging systems.
Diagrams showing electrical connections for different models.
Technical specifications for the ignition system components.
Specifications for starter, charging, and monitor systems.
Initial diagnostic steps for engine starting and running problems.
Troubleshooting steps for an engine that is difficult to start.
Troubleshooting steps for when the engine loses power.
Troubleshooting steps for when the engine runs erratically.
Troubleshooting steps for engine malfunctions at high speed.
Troubleshooting steps for engine malfunctions at low speed.
Troubleshooting steps for excessive fuel consumption.
Troubleshooting steps for excessive oil consumption.
Troubleshooting steps for engine backfiring and knocking.
Overview of the systematic overhaul procedure for the engine.
Description of the transistor controlled ignition system.
Procedure to check for spark from the ignition system.
Steps to remove the engine's flywheel.
Inspecting and replacing the flywheel ring gear for electric starter models.
Procedure to check the flywheel's magnetic force.
Procedure to test the ignition coil for proper resistance.
Procedure to test the ignition control unit for proper resistance.
Steps for installing the engine flywheel.
How to adjust the air gap between the ignition coil and flywheel.
Steps for installing the flywheel housing.
How to check, clean, and gap the spark plug.
Inspecting the air cleaner housing for damage or obstructions.
Steps for correctly installing the air cleaner elements and housing.
Procedures for cleaning and servicing the foam and paper elements.
Explanation of how the carburetor functions at different speeds.
Lists main jet, pilot jet, float level, and speeds for the carburetor.
Steps to remove and disassemble the carburetor for repair.
Inspecting carburetor body, jets, screws, and valve seats for wear.
Procedure for cleaning carburetor parts using solvent.
Steps for reassembling the carburetor after cleaning or repair.
Steps for installing the carburetor onto the engine.
How to adjust idle mixture and throttle stop screws for proper engine running.
Steps to remove air cleaner, fuel line, and related governor components.
Steps to disassemble the governor gear assembly.
Inspecting the governor gear for wear or damage.
Steps for reassembling the governor assembly.
Adjusting throttle and choke linkages for governor operation.
Installing and adjusting the throttle control cable linkage.
Adjusting the engine's maximum speed using the control plate.
Adjusting the choke setting screw for proper operation.
Adjusting the engine's idle speed using the throttle stop screw.
Procedure to measure cylinder compression pressure.
Steps to remove the cylinder head and gasket.
Correct procedure and torque for tightening cylinder head bolts.
Checking cylinder head flatness and repairing warpage.
Steps to remove valves and springs using a compressor.
Inspecting valve springs for damage and measuring free length.
Diagnosing valve issues from deposits, corrosion, or overheating.
Inspecting valve faces, heads, and stems for defects.
Measuring valve stem diameter and checking for bend.
Checking valve guide inside diameter and replacing if worn.
Procedures for removing and installing valve guides.
Inspecting and refacing valve seats for proper contact.
Standard width specifications for intake and exhaust valve seats.
Procedure for lapping valves to their seats for proper sealing.
Checking and adjusting valve-to-tappet clearance when the engine is cold.
Procedure for grinding valve stem ends to achieve correct tappet clearance.
Explains the purpose and operation of the engine's lubrication system.
Information on the optional full flow oil filter and its benefits.
Description of the oil warning light triggered by low pressure.
Specifies the oil capacity for the engine crankcase.
Recommended engine oil classification and viscosity grades.
Procedure for checking and maintaining the correct engine oil level.
Inspecting the crankcase breather for proper function and condition.
Steps for changing the engine oil at specified intervals.
Inspecting the oil pump cover, rotors, and relief valve.
Steps for installing the oil pump assembly.
Steps to remove the piston and connecting rod from the cylinder.
Procedure to separate the piston from the connecting rod.
How to analyze piston ring wear and common causes of issues.
Cleaning and inspecting the piston for deposits and wear.
Measuring piston ring groove width against maximum limits.
Measuring piston ring thickness against minimum limits.
Measuring piston pin diameter and pin hole diameter.
Checking piston ring end gap against maximum limits.
Causes and effects of piston damage from detonation and pre-ignition.
Inspecting the connecting rod and cap for damage and measuring diameters.
Analyzing connecting rod wear and causes of damage.
Steps for assembling the piston rings onto the piston.
Procedures for installing piston rings correctly.
Steps to install the piston and con-rod assembly into the cylinder.
Steps to remove the crankshaft and camshaft from the engine block.
Measuring main and con-rod journal diameters for wear.
Inspecting crankshaft bearing surfaces and gear teeth for damage.
Inspecting link rod bearing surfaces and measuring diameters.
Information on using and fitting under-size con-rods.
Procedure for replacing bushings in the link rod.
Inspecting the balancer guide shaft for wear.
Inspecting the balance weight bushing for wear.
Inspecting the camshaft for worn teeth and bearing surfaces.
Steps for installing the crankshaft, camshaft, and related components.
Steps for installing the crankcase cover.
Measuring crankshaft end play using a dial indicator.
Adjusting crankshaft end play using shims.
Inspecting cylinder block for cracks, holes, and scoring.
Steps for resizing the cylinder bore to an oversize.
Inspecting ball bearings for noise, play, or smooth rotation.
Inspecting plain bearings for scoring or wear.
Procedure for removing press-fit ball bearings.
Steps for press-fitting ball bearings into the cylinder and covers.
Procedure for removing and installing oil seals on the PTO side.
Explanation of the starter motor, solenoid, and battery circuit.
Initial checks for starting problems, including rotating crankshaft.
Diagrams for Bendix-type and Shift Lever-type starter wiring.
Performance test for starter motor RPM, voltage, and current draw.
Procedure to test the starter solenoid's continuity and operation.
Steps for disassembling the Bendix-type starter motor.
Measuring commutator diameter and groove depth.
Inspecting the armature commutator for scratches or dirt.
Specification for standard commutator groove depth.
Measuring commutator run-out and correcting if necessary.
Checking armature winding resistance for shorts or open circuits.
Measuring brush length and replacing if shorter than minimum.
Checking field coil resistance for shorts to ground.
Checking brush holder for resistance to ground.
Inspecting the pinion clutch for proper locking action.
Steps for reassembling the starter motor.
Performing basic checks before diagnosing charging system issues.
Testing stator output voltage and current.
Measuring regulator resistance to check for faults.
Steps to disassemble the recoil starter mechanism.
Inspecting recoil starter components like pawls, rope, and springs.
General| Fuel System | Carburetor |
|---|---|
| Fuel | Unleaded gasoline |
| Ignition System | Magneto ignition |
| Oil Capacity | 1.5 L |
| Starting System | Recoil start |
| Dry Weight | 32 kg |
| Displacement | 460 cc |
| Lubrication System | Forced lubrication |
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