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KB Electronics Penta Power KBRG-212D User Manual

KB Electronics Penta Power KBRG-212D
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INSTALLATION AND OPERATION MANUAL
REGENERATIVE DRIVE
MODEL KBRG-212D
Part No. 8819
VARIABLE SPEED SCR CONTROL
FULL WAVE 4–QUADRANT
F-F+
M1M2L2L1
See Safety
Warning, on page 5.
RoHS
The information contained in this manual is intended to be accurate.
However, the manufacturer retains the right to make changes in design, which may not be included herein.
© 2009 KB Electronics, Inc.
(see back cover)

Table of Contents

Questions and Answers:

KB Electronics Penta Power KBRG-212D Specifications

General IconGeneral
Input Voltage115/230 VAC
Speed Range50:1
Control TypeSCR
Speed ControlPotentiometer
Regulation1%
Output Voltage0-90V DC
Output Current12A

Summary

QUICK-START INSTRUCTIONS

Connections

Details on connecting AC line, ground, and motor.

Enable/Inhibit Function

Explanation of the Enable/Inhibit circuit function for starting/stopping.

Speed or Torque Mode Selection

How to select speed or torque control mode via J5 jumper.

Jumper and Trimpot Settings

Information on factory jumper and trimpot settings.

Signal Input Connection

Connecting potentiometers or analog inputs to TB1.

SAFETY WARNING

Safety Warning Symbols

Explanation of electrical hazard and operational hazard symbols.

General Safety Precautions

General safety precautions for installation, servicing, and use.

CE Compliance

Product compliance with CE directives and RFI filter requirements.

INTRODUCTION

Drive Features Overview

Overview of bidirectional operation, 4-quadrant control, and feedback options.

Control Functions

Explanation of EN/INH function and selectable jumpers/trimpots.

Diagnostics and Reliability

PWR ON/OL LEDs, current limiting, and MOV protection.

IMPORTANT APPLICATION INFORMATION

Motor Types and Operation

Specifies compatible motor types, bidirectional operation, and acceleration start.

Torque and Usage Limitations

Guidance on DC motor torque and usage limitations.

MOUNTING INSTRUCTIONS

Mounting Location and Surface

Instructions for mounting on a flat, clean surface.

Potentiometer and Enclosure Guidelines

Guidance on installing the potentiometer and enclosure requirements.

ELECTRICAL CONNECTIONS

Wiring Precautions and Fusing

Avoid bundling cables, use shielded cables, and follow fusing recommendations.

AC Line and Ground Connections

Connecting AC line voltage to L1/L2 and ground wire.

Motor Armature and Field Wiring

Connecting motor armature to M1/M2 and field leads for shunt motors.

CONTROL INPUTS AND MODES

Speed Potentiometer Configuration

Connecting potentiometer for unidirectional/bidirectional operation.

Signal Following Modes

Using voltage or current sources to vary motor speed.

Enable/Inhibit Control Circuits

Connecting COM to EN via switch for Enable/Inhibit modes.

JUMPER SETTINGS AND CONFIGURATION

Tach-Generator Feedback

Using analog tach-generator feedback for superior load regulation.

Armature Current and Voltage Jumpers

Selecting J2 for current and J3 for armature voltage/tach feedback.

Speed/Torque and Stop Function Jumpers

Setting J5 for speed/torque and J6 for stop function (CTS/RTS).

Signal Input and Enable/Inhibit Jumpers

Configuring signal input (J8/J17) and enable/inhibit (J9).

HIGH VOLTAGE DIELECTRIC WITHSTAND TESTING

Safety Warnings for Hi-Pot Testing

Crucial safety warnings before and during Hi-Pot testing.

Hi-Pot Test Procedure

Connecting Hi-Pot Tester, automatic ramp-up/down voltage.

DRIVE OPERATION AND TRIMPOT ADJUSTMENTS

Drive Operation Principles

General safety, 4-quadrant operation, and regenerative concepts.

Trimpot Adjustment Guidelines

Trimpot adjustment precautions and specific settings for FACC/RACC.

Speed, Current, and Response Trimpots

Adjusting MAX speed, FCL/RCL current limits, and response.

IR Compensation, Deadband, Offset, and Scale

Tuning IR Comp, Deadband, Offset, and Scale trimpots.

DIAGNOSTIC LEDS AND TROUBLESHOOTING

Diagnostic LED Indicators

PWR ON and OL LEDs for drive status.

Troubleshooting Guide and Safety

Troubleshooting symptoms, solutions, and safety precautions.

LIMITED WARRANTY

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