Kemppi WeldForce KWF 200 User Manual

2 – WeldForce KWF 200, 300, 200S, 300S / 0612 © Kemppi oy
CONTENTS
1. PREFACE....................................................................................................................... 3
1.1. INTRODUCTION .........................................................................................................
3
1.2. PRODUCT INTRODUCTION ...................................................................................... 3
1.2.1. OPERATION CONTROL AND CONNECTORS ............................................. 4
1.2.2. CONNECTION OF SYSTEM ......................................................................... 6
1.2.3. PARTS OF WIRE FEED MECHANISM .......................................................... 7
1.3. OPERATION SAFETY ................................................................................................. 8
2. INSTALLATION .............................................................................................................. 9
2.1. ASSEMBLY OF MIG SYSTEM ....................................................................................
9
2.2. ACCESSORIES CORRESPONDING TO WIRE DIAMETER .................................... 10
2.3. MOUNTING OF MIG WELDING GUN ...................................................................... 10
2.4. MOUNTING AND LOCKING OF WIRE REEL ............................................................11
2.5. AUTOMATIC WIRE FEED TO GUN ...........................................................................11
2.6. ADJUSTMENT OF PRESSURE ................................................................................ 12
2.7. ADJUSTMENT OF TIGHTNESS OF REEL BRAKE .................................................. 12
2.8. BURN BACK TIME .................................................................................................... 12
2.9. GROUND CABLE ...................................................................................................... 12
2.10. SHIELD GAS ........................................................................................................... 13
2.10.1. INSTALLING GAS BOTTLE ....................................................................... 13
2.11. MAIN SWITCH I/O ................................................................................................... 14
2.12. OPERATION OF COOLING UNIT, KWU10 ............................................................. 14
2.13. HANGING ................................................................................................................ 14
3. CONTROL PANELS OPERATIONS ............................................................................
14
3.1. KWF 200S AND KWF 300S OPERATIONS ..............................................................
14
3.2. KWF 200 AND KWF 300 OPERATIONS ................................................................... 16
4. OPERATIONS OF REMOTE CONTROL UNITS IN KWF WIRE FEED UNIT .............
22
5. WELDFORCE ERROR CODES ...................................................................................
23
6. SERVICE, OPERATION DISTURBANCES .................................................................
24
7. DISPOSAL OF THE MACHINE ...................................................................................
24
8. ORDERING NUMBERS ...............................................................................................
25
9. TECHNICAL DATA ......................................................................................................
27
10. TERMS OF GUARANTEE .........................................................................................
28

Kemppi WeldForce KWF 200 Specifications

General

Brand	Kemppi
Model	WeldForce KWF 200
Category	Welding System
Language	English