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Kenwood TK-3201 User Manual

Kenwood TK-3201
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UHF FM TRANSCEIVER
TK-3201
© 2004-7 PRINTED IN JAPAN
B51-8696-00 (S) 493
SERVICE MANUAL
GENERAL ............................................................. 2
REALIGNMENT .................................................... 3
DISASSEMBLY FOR REPAIR .............................. 4
CIRCUIT DESCRIPTION ....................................... 7
TERMINAL FUNCTION ...................................... 10
SEMICONDUCTOR DATA ................................. 10
COMPONENTS DESCRIPTION ......................... 11
PARTS LIST ........................................................ 12
EXPLODED VIEW ............................................... 18
PACKING ............................................................ 19
ADJUSTMENT ................................................... 20
PC BOARD
TX-RX UNIT (X57-6972-70) .......................... 24
SCHEMATIC DIAGRAM ..................................... 28
BLOCK DIAGRAM .............................................. 32
LEVEL DIAGRAM ............................................... 34
KSC-31 / KNB-29N / KNB-30A / KBH-10 ......... 35
SPECIFICATIONS ............................ BACK COVER
CONTENTS
Knob (VOLUME)
(K29-9309-03)
Cabinet assy
(A02-3888-03)
Knob (CH-SELECTOR)
(K29-9318-03)
Cover (ANT)
(F07-1882-03))
Knob (PTT)
(K29-9308-03)

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Kenwood TK-3201 Specifications

General IconGeneral
frequency range446.0~446.1MHz
number of channels16
channel spacing12.5kHz
PLL channel stepping12.5kHz
operating voltage7.5 V DC ±20%
frequency stability±2.5ppm (–30˚C to +60˚C)
channel frequency spread0.1MHz
Battery Life IconBattery Life
battery life with KNB-29N battery (battery saver off)Approx. 16 hours
battery life with KNB-29N battery (battery saver on)Approx. 20 hours
battery life with KNB-30A battery (battery saver off)Approx. 11 hours
battery life with KNB-30A battery (battery saver on)Approx. 15 hours
battery life with KNB-45L battery (battery saver off)Approx. 20 hours
battery life with KNB-45L battery (battery saver on)Approx. 25 hours
Operating Environment IconOperating Environment
operating temperature range–30˚C to +60˚C (–22 ˚F to +140 ˚F)
Receiver Specifications IconReceiver Specifications
sensitivity EIA 12dB SINAD0.28µV
sensitivity EN 20dB SINAD-3dBµV (0.7µV)
selectivity60dB
intermodulation60dB
spurious response60dB
audio power output500mW at 8 Ω less than 10% distortion
Transmitter Specifications IconTransmitter Specifications
RF power outputERP 0.5W
spurious response65dB
modulation8K50F3E
FM noise40dB
audio distortionLess than 5%
Weight and Dimensions IconWeight and Dimensions
dimensions (radio only)54 W x 122 H x 21.1 D mm
weight (radio only)163g
dimensions with KNB-29N battery54 W x 122 H x 33 D mm
weight with KNB-29N battery363g
dimensions with KNB-30A battery54 W x 122 H x 33 D mm
weight with KNB-30A battery343g
dimensions with KNB-45L battery54 W x 122 H x 33 D mm
weight with KNB-45L battery283g

Summary

GENERAL

Introduction to Service Manual

Manual's purpose, intended for experienced technicians with commercial grade communications equipment.

Ordering Replacement Parts

Guidance on how to order replacement parts, including part identification numbers and chassis/kit numbers.

Personal Safety Precautions

Precautions for personal safety, including RF connector verification and avoiding explosive atmospheres.

Service and Alignment Guidance

Information on servicing the radio, referencing diagrams, PC board views, and alignment procedures.

REALIGNMENT

Radio Operating Modes

Describes User mode, PC mode, Data programming mode, and PC test mode for radio operation.

Entering Operating Modes

Explains how to enter User mode (Power ON) and PC mode (Received commands from PC).

Getting Acquainted with Controls

Identifies key physical components of the transceiver like Antenna, LED indicator, Channel selector, and PTT switch.

PC Programming Setup

Details PC programming setup using KPG-22 cable and KPG-90D software with an IBM PC.

DISASSEMBLY FOR REPAIR

Removing Case and Components

Steps to remove knobs, screws, and lift the chassis from the case assembly.

Removing TX-RX Unit

Steps to remove packing, screws, bracket, antenna/positive terminals, and FPC from TX-RX unit.

Reassembling and Attaching Components

Instructions for re-attaching the battery release lever, mounting chassis, and assembly precautions.

Knob Nut Removal and Wiring

Notes on knob nuts, screw sequence for TX-RX unit, and connecting speaker wires.

CIRCUIT DESCRIPTION

Frequency Configuration

Details the receiver's double conversion system and PLL circuit for frequency generation.

Receiver Circuitry

Explains receiver front end, mixer, IF amplifier, audio amplification, squelch, and signalling.

PLL Frequency Synthesizer

Explains the PLL circuit for reception and transmission, including VCO operation and phase comparison.

Transmitter System Overview

Details the transmitter system, including microphone amplifier, drive/final amplifier, and APC circuit.

Control and Detection Circuits

Covers unlock detector, encode signalling, power supply, and control circuits.

Control System Inputs

Explains the control system, including keys and channel selector inputs to the microprocessor.

TERMINAL FUNCTION AND SEMICONDUCTOR DATA

CN401 Terminal Functions

Lists the pin functions for connector CN401, detailing each pin's name, I/O, and function.

Microprocessor Pin Data (IC405)

Provides pin function details for the microprocessor (IC405).

COMPONENTS DESCRIPTION

TX-RX UNIT Component Details

Lists components used in the TX-RX unit, their reference numbers, functions, and operations.

PARTS LIST

Capacitor Coding and Values

Details capacitor coding for types, shapes, temperature coefficients, voltage ratings, values, and tolerances.

Resistor Coding and Values

Explains resistor coding for types, wattage, value, and tolerance, including chip and normal types.

TX-RX UNIT Parts List

Lists parts for the TX-RX unit, including cabinets, chassis, knobs, levers, covers, and various hardware.

TX-RX UNIT Chip Capacitor List

Lists chip capacitors (C47-C160) for the TX-RX unit, specifying type, value, and tolerance.

TX-RX UNIT Component List

Lists further components for the TX-RX unit, including chip capacitors, inductors, and connectors.

TX-RX UNIT Resistor List

Details resistors (R1-R323) for the TX-RX unit, specifying part numbers, description, and wattage.

TX-RX UNIT Component List

Lists remaining resistors (R324-R455) and diodes (D1-D405) for the TX-RX unit.

EXPLODED VIEW

Exploded View Diagram

Visual representation of the TK-3201 assembly with numbered parts for identification.

PACKING

Packing Contents and Accessories

Illustrates the contents of the TK-3201 package, including accessories like charger, battery, and manual.

ADJUSTMENT

Required Test Equipment

Lists necessary test equipment for radio alignment, such as SSG, power meter, and oscilloscope.

Required Adjustment Parts

Specifies required parts like antenna connector adapters and repair jigs for performing adjustments.

TX-RX Unit Adjustment Points

Highlights key adjustment points on the TX-RX unit, including VR1 and CV terminals.

Frequency and Signalling Settings

Provides pre-adjusted frequencies and signalling settings for the TK-3201.

Tuning Preparations

Outlines pre-tuning steps, including power supply connection and dummy load usage.

Common Section Adjustments

Details adjustment procedures for common settings like VCO lock voltage and power.

Transmitter Section Adjustments

Covers adjustments for frequency, power, VOX, deviation, and signalling parameters.

Receiver Section Adjustments

Explains adjustments for BPF wave check, sensitivity, and squelch levels.

PC BOARD LAYOUT

TX-RX UNIT Component Side View (J72-0950-09)

Shows the component layout on the TX-RX unit's component side, with reference numbers.

TX-RX UNIT Component Side View (J72-0950-09)

Continues the component layout diagram for the TX-RX unit's component side.

TX-RX UNIT Component Side View (J72-0950-09)

Continues the component layout diagram for the TX-RX unit's component side.

TX-RX UNIT Foil Side View (J72-0950-09)

Shows the component layout on the TX-RX unit's foil side, with reference numbers.

SCHEMATIC DIAGRAM

TX-RX UNIT Schematic Diagram

Displays the schematic diagram for the TX-RX unit, showing circuit connections and components.

TX-RX UNIT Schematic Diagram

Continues the schematic diagram for the TX-RX unit, detailing various circuit sections.

TX-RX UNIT Schematic Diagram

Continues the schematic diagram for the TX-RX unit, showing power supply and control circuits.

TX-RX UNIT Schematic Diagram

Continues the schematic diagram for the TX-RX unit, detailing RF amplifier and detection circuits.

BLOCK DIAGRAM

TX-RX UNIT Block Diagram

Provides a block diagram illustrating the overall functional blocks of the TX-RX unit.

TX-RX UNIT Block Diagram

Continues the block diagram, showing the microprocessor and its interfaces.

LEVEL DIAGRAM

Receiver Level Diagram

Illustrates the signal levels in the receiver section from RF input to AF output.

Transmitter Level Diagram

Shows the signal levels in the transmitter section from microphone input to RF output.

ACCESSORIES AND SPECIFICATIONS

KSC-31 Rapid Charger

Details specifications and external view of the KSC-31 rapid charger.

KNB-29N Battery Pack

Provides specifications and external view for the KNB-29N Ni-MH battery pack.

KNB-30A Battery Pack

Details specifications and external view for the KNB-30A Ni-Cd battery pack.

KBH-10 Belt Clip

Shows the external view of the KBH-10 belt clip.

SPECIFICATIONS

General Specifications

Covers frequency range, channels, operating voltage, battery life, and environmental conditions.

Receiver Specifications

Details receiver performance metrics like sensitivity, selectivity, and intermodulation.

Transmitter Specifications

Covers transmitter performance metrics like RF power output, modulation, and audio distortion.

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