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Kenwood TK-5220 K User Manual

Kenwood TK-5220 K
102 pages
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SERVICE MANUAL
This product uses Lead Free solder.
This product complies with the RoHS directive for the European market.
© 2009-9 PRINTED IN JA PAN
B51-8882-00
(
N
)
648
TK-5220
VHF P25 TRANSCEIVER
MIC
1
2
ABC
5
JK
L
0
8
TUV
4
7
GH
I
PQRS
3
DEF
6
MNO
MIC
#
9
WXY
Z
Knob (Selector)
(K29-9408-13)
Knob (Selector)
(K29-9408-13)
Knob (Volume)
(K29-9407-03)
Knob (Volume)
(K29-9407-03)
Helical Antenna
(KRA-22: option)
Badge
(B43-1634-04)
Badge
(B43-1634-04)
Knob (PTT)
(K29-9405-03)
Knob (PTT)
(K29-9405-03)
Plastic cabinet assy
(18 key)
(A02-4003-23)
Plastic cabinet assy
(6 key)
(A02-4002-23)
Packing (6 key)
(G53-1765-11)
Packing (18 key)
(G53-1766-11)
GENERAL ................................................................... 2
SYSTEM SET-UP ....................................................... 3
REALIGNMENT ......................................................... 4
INSTALLATION .......................................................... 6
DISASSEMBLY FOR REPAIR .................................... 7
CIRCUIT DESCRIPTION .......................................... 11
COMPONENTS DESCRIPTION ............................... 17
PARTS LIST ............................................................. 19
EXPLODED VIEW .................................................... 30
PACKING .................................................................. 31
TROUBLE SHOOTING ............................................ 32
ADJUSTMENT ........................................................ 35
Does not come with antenna. Antenna is available
as an option.
TERMINAL FUNCTION ........................................... 56
PC BOARD
CONTROL UNIT (X53-4480-XX) ........................ 64
TX-RX UNIT (X57-7820-10) ............................... 68
INTERCONNECTION DIAGRAM ............................ 72
SCHEMATIC DIAGRAM .......................................... 74
BLOCK DIAGRAM .................................................. 88
LEVEL DIAGRAM ................................................... 92
OPTIONAL ACCESSORIES
KNB-47L (Li-ion Battery Pack) .......................... 93
KNB-48L (Li-ion Battery Pack) .......................... 93
SPECIFICATIONS ................................. BACK COVER
TK-5220 K2 TK-5220 K
CONTENTS

Questions and Answers:

Kenwood TK-5220 K Specifications

General IconGeneral
Operating Voltage7.5V DC ±20%
Operating Temperature-30°C to +60°C
IP RatingIP54/55
Frequency Range136-174 MHz
Power Output5W
Channel Spacing12.5 kHz / 25 kHz

Summary

General Information

Scope of Manual and Service Information

Details the intended audience and scope of the service manual, including service bulletins and revisions.

Personal Safety Precautions

Essential safety guidelines for handling and servicing the transceiver to prevent hazards.

Serviceability of the Transceiver

Information on the transceiver's design for easy servicing and references to internal diagrams.

System Set-up Guide

Realignment Procedures

Transceiver Operating Modes

Describes the different operating modes of the transceiver and their functions.

PC Mode Connection and Programming

Details the setup and connection procedure for programming the transceiver via PC.

Firmware Programming Mode

Instructions for upgrading the transceiver's firmware, including connection and programming steps.

Installation Guide

Installing the Voice Guide & Storage Unit

Step-by-step instructions for installing the optional VGS-1 unit into the transceiver.

Disassembly and Reassembly Procedures

Waterproof Precautions

Important precautions regarding waterproof efficiency and material removal during disassembly.

Disassembly Precautions and Steps

Guidelines and procedures for safely disassembling the transceiver, including unit removal.

Reassembly Precautions

Important considerations and steps for correctly reassembling the transceiver components.

Circuit Description

Overview of Transceiver Systems

General description of the transceiver's main functional blocks and frequency configuration.

Receiver System Circuits

Detailed description of the RF, IF, and Audio amplifier circuits within the receiver system.

Transmitter System Circuits

Detailed description of the Audio band, Base band, VOX, Drive, Final amplifier, and APC circuits.

Control and Power Supply Circuits

Description of the control circuit, memory circuit, DSP, and power supply components.

Components Description

Control Unit Components

List and description of components found on the Control Unit (X53-4480-XX).

TX-RX Unit Components

List and description of components found on the TX-RX Unit (X57-7820-10).

Parts List

Control Unit Parts

Comprehensive list of parts for the Control Unit (X53-4480-XX), including reference numbers.

TX-RX Unit Parts

Comprehensive list of parts for the TX-RX Unit (X57-7820-10), including reference numbers.

Exploded View

Packing Procedures

Trouble Shooting Guide

BGA IC Fault Diagnosis

Procedure for diagnosing transceiver power-on issues related to BGA IC failures.

Power Supply Voltage Checks

Steps to check power supply voltages at various points to diagnose faults.

Clock and Reset Signal Checks

Procedure for checking clock signals and reset/control signals for troubleshooting.

Abnormal Point Diagnosis

Troubleshooting steps for identifying abnormal voltage points and affected ICs.

Adjustment Procedures

Panel Test Mode Operations

Overview of features and operation within the transceiver's panel test mode.

Key Operation Guide

Explanation of key functions and operations for controlling the transceiver's modes.

Transmitter Section Adjustments

Detailed procedures for adjusting transmitter parameters like power, balance, and deviation.

Receiver Section Adjustments

Detailed procedures for adjusting receiver parameters such as AF level and sensitivity.

Test Equipment Requirements

List of necessary test equipment and their major specifications for alignment procedures.

Specifications

General Model Specifications

Key general specifications including model, frequency range, channels, and operating conditions.

Receiver Specifications

Detailed receiver performance specifications like sensitivity, selectivity, and audio output.

Transmitter Specifications

Detailed transmitter performance specifications including RF power output and modulation.

Terminal Functions

Control Unit Terminal Details

Description of pin functions for the Control Unit CN1, CN23, CN403 connectors.

TX-RX Unit Terminal Details

Description of pin functions for the TX-RX Unit CN400, CN401, CN405 connectors.

Universal Connector Pinout

Detailed pinout and function description for the universal connector.

PC Board Layouts

Control Unit PC Board Layout

Component layout diagram for the Control Unit PC Board (X53-4480-XX).

TX-RX Unit PC Board Layout

Component layout diagram for the TX-RX Unit PC Board (X57-7820-10).

Interconnection Diagram

Schematic Diagrams

Control Unit Schematic

Detailed schematic diagram of the Control Unit (X53-4480-XX).

TX-RX Unit Schematic

Detailed schematic diagram of the TX-RX Unit (X57-7820-10).

Block Diagrams

Control Unit Block Diagram

Functional block diagram illustrating the Control Unit's internal architecture.

TX-RX Unit Block Diagram

Functional block diagram illustrating the TX-RX Unit's internal architecture.

Level Diagram

Optional Accessories

KNB-47L Li-ion Battery Pack

External view, specifications, and schematic diagram for the KNB-47L battery pack.

KNB-48L Li-ion Battery Pack

External view, specifications, and schematic diagram for the KNB-48L battery pack.

Specifications

General Specifications

Overall specifications including model, frequency range, channels, and operating environment.

Receiver Performance Specifications

Detailed receiver performance metrics such as sensitivity, selectivity, and distortion.

Transmitter Performance Specifications

Detailed transmitter performance metrics like RF power output, spurious emissions, and audio distortion.

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