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Kenwood TK-8102 Service Manual

Kenwood TK-8102
56 pages
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© 2003-11 PRINTED IN JAPAN
B51-8585-20
(
N
)
258
UHF FM TRANSCEIVER
TK-8102
SERVICE MANUAL
GENERAL .................................................. 2
SYSTEM SET-UP ...................................... 3
OPERATING FEATURES .......................... 4
REALIGNMENT ......................................... 8
INSTALLATION ....................................... 12
DISASSEMBLY FOR REPAIR ................. 15
CIRCUIT DESCRIPTION .......................... 16
SEMICONDUCTOR DATA ...................... 21
COMPONENTS DESCRIPTION .............. 22
PARTS LIST ............................................. 23
EXPLODED VIEW.................................... 30
PACKING ................................................. 31
ADJUSTMENT ........................................ 32
TERMINAL FUNCTION ........................... 37
PC BOARD
DISPLAY UNIT (X54-3460-20) ............ 38
TX-RX UNIT (X57-6920-XX) ............... 40
SCHEMATIC DIAGRAM.......................... 44
BLOCK DIAGRAM ................................... 48
LEVEL DIAGRAM .................................... 50
SPECIFICATION ................... BACK COVER
CONTENTS
REVISED II
This service manual applies to products with 50800001 or subsequent serial numbers.
In terms of the products with the serial numbers earlier than 50800001, refer to the TK-8102 service manual as per part No.
B51-8585-00 and B51-8585-10.
Service Manual List
Title Parts number Remarks Destination TX-RX unit number Display unit number
TK-8102 B51-8585-00 M X57-6300-20 X54-3340-20
TK-8102 B51-8585-10 REVISED M,M2,M3 X57-6300-XX X54-3340-20
TK-8102
B51-8585-20
REVISED II M,M2,M3 X57-6920-XX X54-3460-20
(This service manual)
Panel assy
(A62-0942-03)
Front glass
(B10-2753-03)
Cabinet
(A01-2178-02)
Key top
(K29-9065-01)
Modular jack
(E08-0877-05)
Question and Answer IconNeed help?

Do you have a question about the Kenwood TK-8102 and is the answer not in the manual?

Kenwood TK-8102 Specifications

Frequency and Channels IconFrequency and Channels
frequency range M450 to 490MHz
frequency range M2485 to 520MHz
frequency range M3400 to 430MHz
number of channels4 channels
channel spacing wide25kHz
channel spacing narrow12.5kHz
PLL channel stepping5, 6.25kHz
Power IconPower
operating voltage13.6V DC ±15%
current drain standbyLess than 0.4A
current drain receiveLess than 1.0A
current drain transmitLess than 8.0A
Operating Environment IconOperating Environment
operating temperature range–30°C to +60°C
dimensions160 (W) x 43 (H) x 107 (D) mm
weightApprox 1.0kg
Receiver Specifications IconReceiver Specifications
sensitivity 12dB SINAD wide0.28µV
sensitivity 12dB SINAD narrow0.35µV
selectivity wide75dB
selectivity narrow65dB
intermodulation wide70dB
intermodulation narrow60dB
spurious response75dB
audio power output4.0W
frequency stability±2.5ppm
Transmitter Specifications IconTransmitter Specifications
RF power output25W
spurious and harmonics70dB
modulation wide16K0F3E
modulation narrow11K0F3E
FM noise wide45dB
FM noise narrow40dB
audio distortionLess than 3%
frequency stability±2.5ppm

Summary

GENERAL

Personal Safety

Recommended safety precautions for operating and servicing the transceiver.

Pre-Installation Considerations

Steps and planning required before installing the transceiver in a vehicle or base station.

SYSTEM SET-UP

Installation Planning – Control Stations

Planning for antenna systems and radio location for control stations.

Service Information

Guidance on servicing the radio using manual diagrams and procedures.

OPERATING FEATURES

Front Panel Controls and Display

Details on front panel controls, microphone, display, and rear panel features.

Operation and Programmable Keys

Explanation of general operation and key functions like Emergency, Key Lock, Monitor, and Scan.

REALIGNMENT

PC Mode Setup and Use

Guide to PC mode, programming software, interface cables, and connecting to a PC.

Clone Mode and Data Transfer

Instructions for data cloning between transceivers and password setup.

Accessory Connection Cables

Details on connecting KCT-39 and KCT-18 cables for external accessories and ignition sense.

INSTALLATION

Optional Board: Voice Scrambler Connection

Steps for connecting the Voice Scrambler Board, including modifications and KPG-70D settings.

SmarTrunk Board Installation

Detailed instructions for installing the SmarTrunk Board, including component placement and connection.

DISASSEMBLY FOR REPAIR

Panel and Cabinet Removal

Procedures for detaching the front panel and the main transceiver cabinet.

Display Unit PCB and Mounting

Steps for removing the display unit PCB and mounting the front panel.

CIRCUIT DESCRIPTION

Receiver System Overview

Details on receiver frequency configuration, RF amplifier, first mixer, and filtering stages.

PLL Frequency Synthesizer

Details on the PLL circuit's function in generating local oscillator and RF signals for reception and transmission.

Transmitter System Overview

Overview of the transmitter system, including power amplifier and APC circuit functions.

Control, Memory, Display, Encode/Decode Circuits

Explains CPU control, memory, display, and signal encoding/decoding circuits.

D/A Converter and Power Supply Circuits

Details on D/A converter function and the transceiver's power supply system with protection.

COMPONENTS DESCRIPTION

Display Unit Components

List and description of components used in the display unit.

TX-RX Unit Components

List and description of components found on the TX-RX unit.

PARTS LIST

Display Unit Parts

Part numbers and descriptions for components in the display unit.

TX-RX Unit Parts

Part numbers and descriptions for components in the TX-RX unit.

EXPLODED VIEW

Exploded Views of Units

Diagrams showing the physical layout and assembly of the display and TX-RX units.

PACKING

Packaging Contents and Procedure

Illustration and list of items included in the transceiver's packaging and how they are arranged.

ADJUSTMENT

Alignment Test Equipment and Procedures

Lists required test equipment and outlines procedures for transceiver alignment and tuning.

Adjustment Locations and Component Notes

Identifies key adjustment points and provides notes on EEPROM, ICs, and fuses.

Alignment Procedures by Section

Detailed alignment steps for frequency, power, sensitivity, squelch, and deviation.

TERMINAL FUNCTION

CN1, CN2, CN3 Terminal Functions

Details pin assignments and functions for the main connectors (CN1, CN2, CN3).

PC BOARD LAYOUTS

Display Unit PC Board Layouts (Component & Foil Sides)

Component layout diagrams for the display unit's component and foil sides.

TX-RX Unit PC Board Layouts (Component & Foil Sides)

Component layout diagrams for the TX-RX unit's component and foil sides.

SCHEMATIC DIAGRAMS

TX-RX Unit Schematics

Detailed circuit diagrams for the TX-RX unit, covering various functional blocks.

Display Unit Schematics

Circuit diagrams for the display unit, showing component interconnections and functions.

BLOCK DIAGRAM

Overall System Block Diagram

A high-level overview of the transceiver's main functional blocks and their interconnections.

LEVEL DIAGRAMS

Receiver and Transmitter Level Diagrams

Illustrates signal levels at various stages of the receiver and transmitter sections.

SPECIFICATIONS

General, Receiver, and Transmitter Specifications

Detailed performance metrics covering frequency, sensitivity, power, and other operational parameters.

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