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Kistler 9272 User Manual

Kistler 9272
42 pages
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Instruction
Manual
Quartz
4
-Component
Dynamometer
Type 9272
9272_002-057e-09.08
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Kistler 9272 Specifications

General IconGeneral
Protection CategoryIP67
MaterialStainless Steel
Measurement Range Fz±10 kN
Sensitivity Tz-3 pC/Nm
Linearity Fz≤ ±0.5 %FSO
Linearity Mx, My, Tz≤ ±1 %FSO
Hysteresis Fz≤ ±0.5 %FSO
Hysteresis Mx, My, Tz< ±0.5% FSO
Output Connector10-pin connector
Type3-Component Force Sensor
Threshold Fz≤ 0.01 N

Summary

Foreword

Introduction

Important Information

Safety Guidelines

Critical safety instructions and warnings for operating the instrument.

Handling and Treatment

Proper methods for handling, maintenance, and environmental conditions.

Using the Operating Instructions

Tips for efficient use of the manual to find information quickly.

Modifications and Documentation

Impact of instrument modifications on documentation and technical data.

Instrument Description

Functionality

What a multicomponent dynamometer does and its measurement capabilities.

Working Principle

Explanation of the underlying quartz sensor technology.

Physical Design

Details on the construction and components of the dynamometer.

Setup and Installation

Installation Precautions

Essential remarks and rules for safe installation.

Assembling the Dynamometer

Step-by-step guide for mounting the dynamometer correctly.

System Cabling and Circuitry

Guidelines for connecting the dynamometer to the measuring system.

Drilling Force Measurement

Specifics for measuring cutting forces during drilling operations.

Force and Moment Measurement Details

How to measure the four components (Fx, Fy, Fz, Mz).

Signal Conditioning and Data Acquisition

Processing sensor signals and acquiring/evaluating data.

Force Application Overview

Guidance on applying forces to the dynamometer.

Correlation Fx, y – Mz

Diagram and explanation for correlating Fx,y forces with Mz moment.

Correlation M₂ – Mx, y

Diagram and explanation for correlating Mz moment with Mx,y moments.

Correlation Fx, y – Fz

Nomogram for correlating Fx,y forces with Fz force.

Operation

Range Selection

How to select appropriate measuring ranges for the charge amplifier.

Measuring Small Force Changes

Method for accurately measuring small force variations within large loads.

Frequency Range Considerations

Information on the sensor's frequency response and operational limits.

Temperature Influences

How temperature affects the measurement signal and potential errors.

Signal Polarity

Explanation of signal polarity for different force and moment directions.

Maintenance

Recalibration Procedure

Conditions and steps for recalibrating the dynamometer.

Routine Maintenance Tasks

Recommended checks and cleaning for maintaining the instrument.

Troubleshooting

Fault Diagnosis and Remedies

Common faults, their causes, and recommended remedies.

Handling Defective Units

Procedure for dealing with a defective dynamometer.

Technical Specifications

Type 9272 Specifications

Comprehensive technical data for the 4-Component Dynamometer Type 9272.

Turning Application Data

Specific technical data for turning operations and force acting on Point A.

Included Accessories

List of accessories provided with the dynamometer.

Optional Accessories

List of available optional accessories.

Annex

Glossary of Terms

Definitions of technical terms used throughout the manual.

Measurement Uncertainty

Explanation of systematic and random errors affecting measurement accuracy.

Linearity

Definition and method for determining sensor linearity.

Frequency Range

Information on the sensor's frequency response and operational limits.

Temperature Influence

How temperature changes affect the output signal and measurement accuracy.

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