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KITO ER020S User Manual

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BULLETIN NO. ERM-9806-MC-11
ALWAYS KEEP THIS MANUAL FOR YOUR REFERENCE.
OWNER'S (OPERATOR'S) MANUAL
AND SAFETY INSTRUCTIONS
FOR KITO ELECTRIC CHAIN HOIST
ERSERIES
125kg through 5t capacity
Approved by CSA

Questions and Answers:

KITO ER020S Specifications

General IconGeneral
ModelER020S
Power Supply3-phase, 380V/415V, 50Hz/60Hz
Running duty30% ED
Protection ClassIP54
Lift Height3 m
Load ChainGrade 80
Ambient Temperature+40°C

Summary

Definitions and Intended Purpose

Safety Definitions

Defines hazard levels (DANGER, WARNING, CAUTION) and capacity measurement terms.

Before Use Safety Instructions

Safety Summary

Provides a general overview of safety precautions for hoist operation and potential hazards.

Pre-Operation Safety Checks

Details essential safety instructions to follow before operating the hoist.

Detailed Safety Instructions

Before Use Safety

Lists critical safety instructions to follow before operating the hoist.

During Operation Safety

Provides safety guidelines to adhere to while the hoist is in operation.

Post-Operation and Maintenance Safety

After Operation Safety

Safety precautions to take after completing hoist operations.

Power Supply Wiring and Installation

Checking and Changing Wiring

Steps for inspecting and modifying electrical wiring for different voltages.

Power Supply Cable Wiring

Wiring the Power Supply Cable

Detailed steps for connecting the power supply cable to the terminal plate.

Power Supply Cable Installation and Connection

Installing the Power Supply Cable

Procedures for installing the power supply cable, including messenger wire use.

Connecting to Electric Power Source

How to connect the power supply cable to the electric power switch.

Ground Wire and Electrical Safety

Ground Wire Connection

Importance and proper connection of the ground wire for electrical safety.

Trial Run Procedures

Pre-Run Checks

Essential checks before commencing the trial run, ensuring proper installation.

Functional Checks (Lifting, Traversing, Brakes)

Tests for lifting, traversing, and brake functions to ensure correct operation.

Trial Run - Limit and Emergency Stop Checks

Limit Switch Functionality Test

Testing the operation of upper and upper/lower limit switches for safety.

Emergency Stop Device Test

Verifying the functionality of the optional emergency stop button.

Inspection Classification and Procedures

Daily Inspection Guidelines

Details the visual checks required for daily hoist inspection by operators.

Periodic Inspection Requirements

Outlines the scope and requirements for periodic hoist inspections by designated personnel.

Inspection Procedures and Records

Daily Inspection Details

Specific checks for daily inspection including push buttons, housing, and brake function.

Inspection Procedures - Limit Switches and Load Chains

Inspection Procedures - Hooks and Trolley Components

Periodic Inspection - Electrical and Body Checks

Periodic Inspection - Electrical System and Main Body

Periodic Inspection - Oil, Covers, and Brakes

Periodic Inspection - Clutch and Limit Switches

Periodic Inspection - Load Chain and Hook Accessories

Periodic Inspection - Hook Wear and Fittings

Periodic Inspection - Power Supply and Trolley Components

Periodic Inspection - Trolley Shafts and Rollers

Troubleshooting Common Issues

Reverse Direction, Won't Move, Won't Stop

Diagnosing and resolving issues like reverse direction, failure to move, or not stopping.

Load Issues, Abnormal Sounds, and Electric Shock

Addressing problems with load lifting, unusual sounds, and electrical hazards.

Trolley, Oil Leak, and Grounding Issues

Troubleshooting trolley movement, oil leaks, and grounding problems.

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