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KITO ER Series User Manual

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BULLETIN NO. ERM-9806-MC-11
ALWAYS KEEP THIS MANUAL FOR YOUR REFERENCE.
OWNER'S (OPERATOR'S) MANUAL
AND SAFETY INSTRUCTIONS
FOR KITO ELECTRIC CHAIN HOIST
ERSERIES
125kg through 5t capacity
Approved by CSA

Questions and Answers:

KITO ER Series Specifications

General IconGeneral
BrandKITO
ModelER Series
CategoryChain Hoists
LanguageEnglish

Summary

Before Use Safety

Pre-Operation Safety Summary

Highlights key safety precautions for operating the ER series electric chain hoist.

Safety Checks Before Use

Details essential safety checks and actions to perform before using the hoist.

Safety Guidelines During Operation

Outlines critical safety rules and prohibitions to follow while the hoist is in use.

Maintenance and General Safety

Maintenance Safety Precautions

Covers safety rules to adhere to during hoist maintenance activities.

Operation Guidelines

Maintenance Procedures

Chain Replacement Types

Troubleshooting Guide

Hoist Troubleshooting Guide

Addresses common issues like reverse direction, failure to move or stop, and oil leaks.

Special Features Details

Power Supply and Cable Installation

Trial Run Procedures

Pre-Trial Run Checks

Ensures all assembly and preparation steps are completed correctly before testing.

Lifting and Traversing Checks

Verifies proper lifting direction and smooth trolley traversing.

Limit Switch and Brake Tests

Tests the functionality of limit switches and hoist brakes.

Emergency Stop Device Test

Checks the operation of the optional emergency stop device.

Operation Guidelines and Precautions

Safe Working Environment Guidelines

Key considerations for maintaining a safe workspace while operating the hoist.

Trolley Usage Precautions

Maintenance Procedures and Schedules

General Maintenance Precautions

Crucial safety warnings and general guidelines before performing maintenance.

Inspection Procedures

Inspection Classification

Defines initial, daily, and periodic inspection types and their frequencies.

Daily Inspection Procedures

Specific items and checks to be performed during daily visual inspections.

Periodic Inspection Procedures

Procedures for comprehensive periodic inspections of the hoist.

Component Inspection Details

Daily Inspection Checks

Detailed inspection methods and criteria for daily checks of hoist components.

Limit Switch Checks

Checks for upper and upper/lower limit switch functionality and condition.

Periodic Inspection: Controls and Systems

Periodic Inspection: Controls and Wiring

Checks for smooth push button operation, emergency stop function, and wiring integrity.

Periodic Inspection: Power and Grounding

Checks fuse installation, capacity, grounding, and voltage/resistance.

Periodic Inspection: Body and Grounding

Checks for casing damage, abnormal sounds, grounding resistance, and voltage.

Periodic Inspection: Performance Checks

Periodic Inspection: Brake Function

Tests the hoist brake function by lifting, lowering, and stopping a rated load.

Periodic Inspection: Friction Clutch and Limit Switch

Tests friction clutch and examines limit switch lever/stopper for damage.

Component Wear and Deformation Limits

Sheave, Container, and Trolley Checks

Component Integrity Checks

Troubleshooting: System Issues

Troubleshooting: Movement & Stopping

Addresses issues like reverse movement, failure to move, motor brake, and friction clutch problems.

Troubleshooting: Sounds, Trolley, Electrical

Covers abnormal sounds, trolley stopping, electric shock, and oil leaks.

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