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KITO ER2 Series - User Manual

KITO ER2 Series
144 pages
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Global Website: kito.com
ER2 Series Electric Chain Hoist
(125kg to 5t)
Owner's Manual
OM-ER2ZZZ-CEE-02
To Customer
Thank you for purchasing KITO Electric Hoist (ER2).
Operators and maintenance engineers are requested to read this manual.
After reading, please keep this manual at hand for future use.
This product is designed considering the environment protection. The product contains none of six hazardous
substances specified by European RoHS Directives nor asbestos.
Hook Suspended Type (hoist only) : ER2
Motorized Trolley Type : ER2M
Manual Trolley Type : ER2SP/ER2SG
ER2 Series Electric Chain Hoist
(125kg to 5t)
Owner's Manual
Original Instruction
Utilizing 70% post-consumer recycled paper pulp
KITO Europe GmbH
Heerdter Lohweg 93, D-40549 Düsseldorf, Germany
TEL: +49-(0)211-528009-00
FAX: +49-(0)211-528009-59
E-mail: info@kito-europe.eu
URL: http://www.kito.net/
KITO corporation
Tokyo Head Office:
SHINJUKU NS Building 9F, 2-4-1, Nishi-Shinjuku, Shinjuku-ku, Tokyo 163-0809, Japan
URL: http://kito.com/
Head Office & Factory:
2000 Tsuijiarai Showa-Cho, Nakakoma-Gun, Yamanashi 409-3853, Japan
URL: http://kito.com/

Table of Contents

Other manuals for KITO ER2 Series

Questions and Answers

  • C
    Caleb SmithAug 18, 2025
    What to do if KITO ER2 Chain Hoists make regular clicking sounds when lifting?
    • R
      Ryan BurtonAug 19, 2025
      If your KITO Chain Hoists are making regular clicking sounds when lifting, disassemble the hoist and check the friction clutch.
  • T
    Thomas GarciaAug 21, 2025
    What to do if KITO Chain Hoists motor does not stop automatically at the upper or lower limit?
    • M
      Mark ShawAug 21, 2025
      If the motor of your KITO Chain Hoists doesn't automatically stop when reaching the upper or lower limit, replace the limit switch. Alternatively, disassemble the actuator of the limit switch for cleaning.
  • A
    awigginsAug 23, 2025
    How to fix unclear label indication of the push button switch on KITO ER2 Chain Hoists?
    • I
      igibsonAug 23, 2025
      If the label indication on the push button switch of your KITO Chain Hoists is unclear, clean and repair the label, or replace it with a new one. Ensure the label is securely affixed.
  • F
    fordbrianAug 26, 2025
    What to do if my KITO Lifting Systems electric chain hoist does not operate?
    • J
      Joshua BellAug 26, 2025
      If your KITO Lifting System's electric chain hoist isn't working, start by measuring the voltage of each phase at the power receiving terminal to address improper source voltage. If the source voltage is improper, check the power receiving facility. Also, if the breaker tripped due to a short circuit, replace or repair the short-circuited part. For breakers tripped due to insufficient capacity, check and replace if necessary. If tripped due to over current, identify and address the cause.
  • K
    Kristen PierceAug 27, 2025
    Why KITO Lifting Systems does not stop normally?
    • L
      lauragriffithAug 28, 2025
      If your KITO Lifting Systems hoist doesn't stop normally, it could be due to a melted contact point in the electromagnetic contactor, abrasion of the brake lining causing too long or short stopping distance, or a negative phase connection in the power cable. Check these components to resolve the issue.
  • J
    jonathangreenAug 30, 2025
    How to troubleshoot abnormal noise in KITO Lifting Systems?
    • T
      Tara CastilloAug 30, 2025
      Abnormal noise in KITO Lifting Systems can stem from several causes: abrasion of the load chain, abrasion of the load sheave or idle sheave, deterioration of the bearing, dragging in the brake, using improper oil with a friction clutch with mechanical brake, or mechanical interference during trolley travel. Inspect these areas to pinpoint the noise source. For the friction clutch, ensure you are using the designated oil.
  • M
    Monica MirandaSep 1, 2025
    Why my KITO Lifting Systems electric chain hoist operates without load?
    • A
      ashleyyatesSep 1, 2025
      If your KITO Lifting Systems electric chain hoist operates without a load, it could be due to an open phase (single phase operation) or an overload causing the clutch to activate. Check the power supply and friction clutch.
  • C
    Craig EllisonSep 3, 2025
    What to do if my KITO Lifting Systems electric chain hoist does not stop?
    • Q
      qcamposSep 3, 2025
      If your KITO Lifting Systems electric chain hoist won't stop, check for electromagnetic contact point welding or fusing by manually operating the contactor to check conduction. Also, measure the resistance of the relay coil or contactor coil if there's a burnout or breakage. Damaged moving parts can also be a cause; operate the electromagnetic contactor manually to check.
  • K
    Kristin MccoySep 6, 2025
    Why KITO Lifting Systems operates differently from the Push Button Switch?
    • B
      Brady BaileySep 6, 2025
      If your KITO Lifting Systems operates differently from the push button switch indication, it might be due to a negative phase connection in the power cable or a wrong connection in the internal wiring. Inspect these connections.
  • R
    Roberta MedinaSep 8, 2025
    Why KITO Lifting Systems electric chain hoist does not operate without load?
    • K
      Karen CookSep 8, 2025
      If the KITO Lifting Systems electric chain hoist does not operate without load, check the power, circuit breaker, and motor. It may be due to improper source voltage, breakage or burning of control circuit faulty electrical part, or breakage or burning of power circuit failure of motor or brake.

Summary

Chapter 1 Handling the Product

Type and Names of Each Part

Details the components of ER2, ER2M, ER2SG/ER2SP models with diagrams.

Opening the Package and Product Check

Instructions for checking the product upon delivery and understanding packaging.

Product Specifications and Operational Environment

Outlines technical specs, operating conditions, voltage, and grade classifications.

How to Use the Hoist

Covers general operation, safety, and specific usage instructions for different models.

Assembling and Installation Workflow

Provides a step-by-step guide for maintenance engineers and installers.

Connecting Cables and Power Supply

Details procedures for connecting power cables, relay cables, and push button cords.

Installation Procedures

Covers installation steps for hook-suspended and trolley-combined models.

Post-Installation Checks

Lists checks required after installation to ensure safety and proper function.

Chapter 2 Inspection

Safety Precautions for Inspection

Highlights essential safety measures and precautions during inspection procedures.

Frequent Inspection Procedures

Details daily, frequent, and specific inspection items for various hoist and trolley components.

Periodic Inspection Procedures

Outlines periodic inspection steps for electrical, mechanical, and performance aspects of the hoist.

Guidelines for Parts Replacement

Provides guidance on replacing parts based on operating hours and wear indicators like CH Meter.

CH Meter Operation and Usage

Explains how to use the CH Meter for tracking operating hours and start times for maintenance.

Chapter 3 Troubleshooting

Troubleshooting Guidance

Summarizes common failure causes, symptoms, and corresponding check items for single-speed models.

Power and Circuit Breaker Issues

Addresses problems related to power supply, circuit breaker tripping, and main fault causes.

Motor and Brake Problems

Covers troubleshooting for motor operation issues and electromagnetic brake malfunctions.

Electrical Component Troubleshooting

Details issues and solutions for internal wiring, transformers, contactors, fuses, and limit switches.

VFD, Interface Board, and Braking Resistor Issues

Provides troubleshooting steps for VFD, interface board, and braking resistor related problems.

Load Chain and Hook Issues

Addresses problems related to load chain twists, sounds, elongation, and hook deformation or wear.

Trolley Traveling Motion Problems

Covers troubleshooting for issues affecting the trolley's movement on the rail, including wheels and bearings.

Appendix

Optional Parts and Attachments

Lists available optional parts like friction clutches, overload alarms, and various suspenders.

Product Structure and Component Identification

Provides detailed diagrams showing the internal and external parts of the hoist and trolleys.

Technical Material and Specifications

Includes hook dimensions, lifting load tables, motor currents, and conversion tables.

Wiring Diagrams

Offers detailed wiring diagrams for single and dual-speed models of ER2 and ER2M series.

Inspection Check Sheets

Provides pre-formatted check sheets for daily, frequent, and periodic inspections of the hoist and trolleys.

Warranty Information

Declaration of Conformity

KITO ER2 Series Specifications

General IconGeneral
Control Voltage24V
Duty Cycle40% ED
Protection ClassIP55
Temperature Range-20°C to +40°C
TypeElectric Chain Hoist
Frequency50/60 Hz
Motor InsulationClass F
Brake TypeElectromagnetic
Load Chain GradeGrade 80
Ambient Temperature-20°C to +40°C
Power Supply3-phase
Lift Height3 to 30 meters
Chain Falls1 or 2
Voltage200-240V, 380-480V

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