Document No.:KE-4010-11 Page: 26/58
(4)Lubricatetheshaftassembledwiththehousing. Mountathrustwasherandathrustbearingontheshaft
securelywithasnapring(Fig.12).
Fig.12
Fig.13
(5)Lubricatetheinternalsurfaceofthehousingandassemblethepiston(completewithO-rings,abearing
andaback-upring)withthehousing(Fig.13).
(6)Lubricatethegearrackteethandassembleitwiththepistonasfollows: Meshthefirsttoothofthepinion
withthefirstspace(bottomoftooth)oftherack,andinserttheprojectionoftherackintothecenter
hole of the piston. Temporarily assemble the piston and the rack with a hexagon headed bolt. Apply
LOCKTITENo.262ortheequivalenttotheboltbeforehandforsecuredassembly(Fig.14).
Fig.14
Fig.15
(7)Assembleanotherpistonwithanotherprojectionoftherack. Securelytightenitwithahexagonheaded
bolt and a flat washer. Also at this time tighten the first piston and the first rack projection securely
(Fig.15).
Snapring<48A>
Thrustwasher<47A>
Piston/O-ring
/bearing/back-upring
Housing<1>
Hexagonheadedbolt<13A>
Rack<103>
Rackprojection
Hexagonheadedbolt<13A>
Thrustbearing<47B>