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KKT Compact-Line cBoxX Series User Manual

KKT Compact-Line cBoxX Series
77 pages
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Compact
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Operating Instructions
cBoxX 30
cBoxX 40
cBoxX 50
cBoxX 60
cBoxX 70
cBoxX 80
cBoxX 90
cBoxX 100
cBoxX 120
cBoxX 160
cBoxX 180
cBoxX 200

Table of Contents

Questions and Answers:

KKT Compact-Line cBoxX Series Specifications

General IconGeneral
BrandKKT
ModelCompact-Line cBoxX Series
CategoryChiller
LanguageEnglish

Summary

Product Description

Intended Use

Details the intended application and operational scope of the cBoxX chiller.

Technical Data

Provides specifications for different cBoxX models, including capacity, dimensions, and power requirements.

Elements

Identifies and labels the key external components of the chiller unit.

Explanation of Terms

Defines important terms used throughout the manual for better understanding.

Function and Main Components

Compressor

Explains the role of the compressor in the refrigeration circuit and its operating principle.

Evaporator

Describes the evaporator's function in heat transfer from the cold water to the refrigerant.

Condenser

Details the condenser's function in transferring heat from the refrigerant to the ambient air.

Expansion Valve

Explains how the expansion valve controls refrigerant flow and pressure.

Refrigerant

Information about the R410A refrigerant used, its properties, and safety.

Oil

Describes the type of oil used for compressor lubrication and its distribution.

Filter Dryer

Explains the function of the filter dryer in removing moisture and contamination.

Pressure Sensors

Details the pressure sensors used for system monitoring and control.

Temperature Sensors

Describes the temperature sensors used for monitoring refrigerant and water circuits.

Control Unit and Main Circuit Board

Explains the role of the control unit in managing system readings and component operation.

Display

Describes the display's function for operator information and system process visualization.

Control Cabinet

Details the control cabinet's contents and accessibility for electrical and electronic components.

Pump

Explains the chiller's pump operation for cold water circulation.

Fan

Describes the fan's role in drawing cooling air and expelling heated air from the chiller.

Cold Water Cycle

Details the path and function of the cold water within the chiller's internal circulation.

Materials Used in Water Circuit

Lists the materials used for standard equipment in the water circuit.

Water Quality

Specifies the required water quality parameters and limits for safe operation.

Permitted Cooling Media

Outlines the permitted cooling media and mix ratios, including antifreezes.

Options and Accessories

Version Without Tank, With Pump

Describes the optional continuous flow chiller configuration without an internal tank.

Version Without Tank, Without Pump

Details the continuous flow chiller option delivered without internal tank and pump.

Version With Water Cooled Condenser

Explains the availability of a water cooled condenser as an alternative to air cooled.

Heater for Compressor and Control Cabinet

Describes heaters that prevent refrigerant deposition and protect electronic components.

Insulation of Cold Pipes and Pumps

Details the option for insulating cold pipes to prevent condensation.

Tank Heater with Thermostatic Pump Start

Explains the tank heater function for maintaining minimum temperature and pump circulation.

Overflow Valve for Standby Mode

Describes the optional overflow valve to ensure minimum volumetric flow during operation.

Higher Pressure Pump

Details the option for higher pressure pumps for specific unit requirements.

Second Consumer Circuit

Describes the option for a second cold water circuit for multiple consumers.

Additional Evaporator Pump

Explains the need for an additional pump when operating below nominal flow rates.

Automatic Water Feed

Details the option for automatically topping up the cold water circuit.

Water Circuit in Non-Ferrous Metal-Free Version

Describes the option where water circuit parts are free from non-ferrous metals.

DI Package

Details the DI package including non-ferrous metal-free option and DI cartridge.

Special Voltage

Information on adapting electrical components for special voltage requirements.

Phase Monitoring

Describes the optional phase monitoring feature for electrical protection.

Hot Gas Bypass for Output Control

Explains the hot gas bypass for precise target constant control.

High-Temperature Package

Details the package allowing operation at higher ambient temperatures.

Special Paint Finish

Options for finishing cladding panels in special colors.

Air Filter Mat (Accessories)

Describes the optional air filter mat for protecting the condenser from dust.

Levelling Feet (Accessories)

Explains levelling feet for vibration isolation and height adjustment.

Level Package (Accessories)

Details the level package for applications installed above the chiller.

Filter Assembly Group Coolant Circuit (Accessories)

Describes the filter assembly group for protecting the coolant circuit against dirt.

Filter Assembly Group Cooling Water Circuit (Accessories)

Details the filter assembly group for protecting the cooling water circuit against dirt.

MultiplexX Connection Group (Accessories)

Explains the connection group for combining multiple units to increase refrigerating capacity.

Refill Cartridge R410A (Accessories)

Information on the R410A refill cartridge for units with >12kg refrigerant capacity.

Anybus-Gateway (Accessories)

Describes the Anybus-Gateway for processing chiller signals and communication protocols.

Remote Control Panel (Accessories)

Details the remote control panel for operating the chiller from a different location.

Special Languages (Accessories)

Information on the availability of instruction manuals in multiple languages.

Wooden Crate (Accessories)

Describes the option to order chillers in a protective wooden crate packaging.

Seaworthy Crate Packaging (Accessories)

Details seaworthy crate packaging according to international phytosanitary standards.

Water Pump Redundancy

Explains the dual water pump option for redundancy and increased operational life.

Closed Water Loop

Describes the chiller as a closed water loop system with an expansion tank.

Safety

General Information

Provides general safety information regarding the chiller's high-pressure circuit.

Hazard Warnings

Details the various hazard warnings applied to the machine and their meanings.

Residual Energy

Identifies residual energy hazards such as rotational energy and electrical voltage.

Safety Devices, Guards, and Safeguards

Describes safety devices like high-pressure limiters and monitoring systems.

Personal Protective Equipment (Operation)

Specifies PPE requirements during normal machine operation.

Personal Protective Equipment (Servicing)

Details essential PPE for servicing work, including cleaning and maintenance.

Airborne Sound Emissions

Provides data on airborne sound emissions and measurement points.

Noise and Vibration Reduction

Offers advice on minimizing noise and vibration during installation and operation.

Residual Risks

Outlines residual risks related to electrical, mechanical, and chemical hazards.

Dangerous Substances

Provides first aid, fire-fighting, and handling information for R410A refrigerant and oil.

Reasonably Foreseeable Misuse

Identifies potential dangerous situations arising from foreseeable misuse of the unit.

Information for Emergencies

Guides actions to take in case of an emergency situation involving the chiller.

Handling and Storage

Dangerous Goods

Explains regulations and options for handling chillers with refrigerant capacity >12 kg.

Transport

Provides instructions for transporting the chiller using forklifts or cranes.

Unpacking

Details the process of safely unpacking the chiller, including handling packing straps.

Storage

Specifies conditions for storing the chiller for extended periods to prevent damage.

Installation

Overview

Outlines the sequence of tasks required for installing the chiller.

Installation Site

Provides guidance on selecting a suitable location for chiller installation.

Hydraulic Installation

Details responsibilities for hydraulic connections, material, and cross-sections.

Frost Protection Measures

Explains measures to protect the chiller from freezing at low ambient or feed temperatures.

Flushing the Cold Water Circuit

Instructs on flushing the cold water circuit before hydraulic connection to prevent contamination.

Filling the System

Describes procedures for filling the chiller system with operating liquids.

Venting

Explains the procedure for venting pumps, especially vertical types.

Electrical Installation

Details the requirements and procedures for electrical installation by qualified personnel.

Commissioning

Installation Checklist

Provides a checklist to verify all installation tasks before commissioning.

Operation

Switching On

Guides the initial process of switching on the chiller at the main switch.

Selecting Operating Mode

Explains how to select the operating mode (OFF, AUTO, ON) from the start screen.

External Release

Details the function and setup of the external release for automatic operation.

Control System Overview

Describes the chiller's control system architecture and communication.

Control Panel Interface

Explains the chiller's display elements, controls, and navigation.

Start Screen

Describes the information displayed on the chiller's start screen.

Main Menu

Details navigation through the main menu and its submenus.

Information Display

Explains how to access and view information on measuring values, status, and errors.

Settings Menu

Describes the settings menu for configuring parameters, setpoints, and times.

Alarm Menu

Explains how alarms are displayed, acknowledged, and their different states.

Parameter Management

Details the division of parameters into access levels: Customer, Service, and Factory.

Controller Description

Provides detailed descriptions of the controller's functions and logic.

Operating Modes

Explains the available operating modes: ECO and Comfort.

Cleaning

Air Filter Mat Cleaning

Instructions for checking and cleaning the optional air filter mat.

Condenser Cleaning

Details the procedure for cleaning the microchannel heat exchanger.

Water Filter Cleaning

Specifies checks for contamination of the optional water filter.

Complete Cold Water Circuit Cleaning

Recommends professional cleaning for the entire cold water circuit.

Service

Maintenance

Highlights the importance of proper maintenance for reliable operation and longevity.

Fault Correction

Directs users to troubleshooting guides for fault correction.

Spare Parts

Recommends using original KKT chillers spare parts for performance and reliability.

Taking Out of Service

Draining

Provides steps for draining the cold water circuit to prevent frost damage.

Recycling

Products, Solutions, and Services

Lists

List of Illustrations

An index of all figures and their corresponding page numbers.

List of Tables

An index of all tables and their corresponding page numbers.

Product Registration

EC Declaration of Conformity

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