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Klingenburg KR4 User Manual

Klingenburg KR4
20 pages
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·KLINGENBURG
·KLINGENBURG
Rotor controllers
Type KR4 and KR7
Rotation controller for regenerative
heat exchangers
ENERGY RECOVERY
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Klingenburg KR4 Specifications

General IconGeneral
BrandKlingenburg
ModelKR4
CategoryController
LanguageEnglish

Summary

General

What can the controller do?

Quality Features

Lists key attributes like latest processor technology, CE conformity, IP 54 casing, and tested standards.

Performance Features

Details functions like fault display, thermal protection, menu programming, LCD display, and rotor operation control.

Optional Features

Describes extended functions available with the Z-controller, like summer operation and enthalpy comparison.

Functions of the KR4 and KR7 Basic Controllers

Manual Operation

Explains how to set a fixed rotational speed using the selection push-button.

External Operation

Describes setting rotational speed based on an external control signal (0-20 mA, 4-20 mA, or 0-10 V).

Rotation Monitor and Speed Display

Details rotor rotation monitoring and how to calculate rotor speed from frequency.

Self-cleaning Operation

Explains the beneficial self-cleaning effect and periodic rotor activation for cleaning.

Functions of KR4 Z and KR7 Z Controllers with Additional Functions

Supply Air Temperature Control

Allows setting supply air temperature between 10-40°C, requiring a PT1000 sensor.

Sequence Switch

Enables sequential operation of heating sources, activating only when the rotor is running.

Summer Mode & Cooling Operations

Covers using the rotor for cooling, including temperature and enthalpy comparison modes.

Technical Specifications and Motor Data

Terminal Configuration for KR4 / KR7

Terminal Configuration for KR4 Z / KR7 Z

Hooking up KR4 and KR7 Basic Controllers

Power Supply and Fault Contact

Details connecting the 230 V power supply and the fault contact (S1, S2, S3).

Motor and Signal Connections

Guides on motor wiring (3x230V, delta) and connecting external control signals (0-10V, 0-20mA).

Component and Protection Connections

Covers connecting rotation monitor, controller release, and thermal protection relay for motor safety.

Hooking up KR4 Z and KR7 Z Controllers with Installed Options Board

Summer Mode Cooling Operations

Details connecting sensors for various summer cooling modes like temperature comparison, enthalpy, and outside temp.

Additional Connections for KR4 Z / KR7 Z

Sequence Switch

Details setting the sequencer and its contact capacity for sequential operation.

Supply Air Sensor Connection

Describes connecting the supply air sensor (PT1000) to terminals 23 and 24.

External Control Signal Inputs

Explains connecting external control signals (0-20 mA, 4-20 mA, 0-10 V) to terminals 25 and 26.

Ordering a Controller

Putting KR4 / KR7 Control Units into Operation

Commissioning

Details initial steps after powering on, including error message checks and starting the process.

Menu Item Guide

Explains navigating the menu, setting display language (English/German), and confirming choices.

Manual Operation Mode

Describes setting the rotor speed by depressing the selection push-button and confirming with Enter.

Operation Modes and Settings

External Operation Mode

Details setting the controller for external operation, including storing data and handling changes.

Manual/External Operation Supervision

Explains using the rotation monitor for supervision and selecting its operational status (on/off).

Critical Operation Safety Warnings

Provides critical safety warnings about contacting live elements even after power is cut.

Troubleshooting

Basic Controller Error Codes

Lists and explains error codes (E01, E05, E09, E14, E15, E21, E99) for KR4/KR7 basic units.

Troubleshooting with Rotation Monitor

Guides on checking magnetic switch distance, V-belt condition, and tension when using the rotation monitor.

Troubleshooting without Rotation Monitor

Advises on checking programming, jumpers, and control signals when the rotation monitor is not used.

Operation for KR4 Z / KR7 Z with Additional Functions

Troubleshooting Additional Functions

Provides specific troubleshooting steps for Z-controller functions like supply air control and summer mode.

Summer Mode Operation

Explains selecting and setting summer modes (off, temp comparison, enthalpy, outside temp measurement).

Critical Z-Controller Safety Warnings

Includes a critical warning about contacting live elements even after power disconnection.

Summary of Features

Safety and Warning Instructions

Instruction Definitions

Defines "Warning!" and "Attention!" labels used for safety instructions in the manual.

General Safety Precautions

Covers essential safety measures including constant power, dangerous voltages, and qualified personnel for installation.

Earth Connection and Voltage Considerations

Stresses earthing the inverter, avoiding contact with live parts, and checking input voltage compliance.

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