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Klingenburg CERTO User Manual

Klingenburg CERTO
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Documentation
Klingenburg Humidifier
Version 01/21
Air is our element
energy recovery our passion
Specication and general information
Version with control range extension
and aerosol separator made of
stainless steel mesh
(2 stages)
CERTO

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Klingenburg CERTO Specifications

General IconGeneral
BrandKlingenburg
ModelCERTO
CategoryController
LanguageEnglish

Summary

CERTO Features

Functional Description

Technical Data

Controller Technical Data

Specifications for CERTO humidifier control units.

Pump Station Technical Data

Specifications for CERTO humidifier pump stations.

Pump Group

Pump Station Function

Explanation of the pump station's operational role.

Water Quality Requirements

Required water quality for the CERTO humidifier.

Control Unit

Frequency Converter Properties

Details on the frequency converter's features.

Control Unit Inputs and Outputs

List of input/output signals for the control unit.

Control Unit Options

Optional features for the control unit.

Assembly and Commissioning

Installation Procedures

Guidelines for installing the humidifier system.

Pump Assembly Considerations

Key points for installing the pump assembly.

Connecting Cables

Instructions for wiring the control unit and pump station.

Assembly Instructions Observance

Reminder to follow provided assembly instructions.

Installation Instructions

Mechanical Installation Steps

Steps for the mechanical installation of the humidifier.

Electro-mechanical Installation Steps

Steps for the electro-mechanical installation.

Hygienic Requirements

General Hygienic Points

General hygiene standards for air-conditioning systems.

System Design for Hygiene

Impact of system design on hygienic operation.

Controller System Hygiene

Hygiene considerations for the controller system.

Water Supply for Hygiene

Requirements for water supply to ensure hygiene.

Hygiene Inspection and Maintenance

Procedures for hygiene inspection and maintenance.

Test Certificate

Planning Information

Ventilation System Requirements

Ventilation system requirements for optimal humidifier operation.

Cleaning and Disinfection

General Cleaning and Disinfection Points

General guidelines for cleaning and disinfecting the humidifier.

Deposit Types and Disinfection Methods

Addressing deposit types and suitable disinfection.

Interim Cleaning Procedures

Procedures for cleaning during humidification periods.

Final Cleaning for Downtime

Procedures for final cleaning before system shutdown.

Maintenance and Operation

General Maintenance and Operation Points

Overview of maintenance and operation guidelines per VDI 6022.

Components Requiring Maintenance

Identification of components considered wear parts.

Spare Parts and Consumables

List of spare parts and consumables.

Pump Station Maintenance

Details on maintaining the pump station, including oil changes.

Enhanced Operational Reliability

Recommendations for improving long-term operational reliability.

Filter Maintenance

Procedures for maintaining the humidifier's filter.

Hose Maintenance

Checks and replacement procedures for hoses.

Drive Belt Maintenance

Instructions for checking and maintaining drive belts.

Nozzle Maintenance and Cleaning

Procedures for maintaining and cleaning nozzles.

Controller Maintenance

Maintenance requirements for the CERTO-FU controller.

Frequency Converter Safety and Operation

Safety precautions and operational guidelines for the frequency converter.

Frequency Converter Installation and Operation Precautions

Essential precautions for installing and operating the frequency converter.

Terminal Assignments

Controller Terminal Connections

Wiring details for the CERTO controller terminals.

Humidity Sensor Connection

How to connect the humidity sensor to the control unit.

Pump Station Terminal Connections

Wiring details for the pump station terminals.

Menu Structure Overview Controller

Operation Instructions Controller

Menu Structure

Overview of the control unit's menu structure and navigation.

Menu Navigation

How to navigate through the controller's menu options.

Manual Rinsing and Draining

Procedures for manual rinsing and draining the system.

Language Selection

Option to change the controller's display language.

Operating Modes: Manual, External, Humidity Control

Explanation of manual, external, and humidity control modes.

Manual Operation Settings

How to set values in manual operation mode.

External Control Settings

Configuration settings for external control input.

Humidity Control Settings

Configuration parameters for humidity control mode.

Target Value Range and Minimum Frequency

Setting the target humidity range and minimum operating frequency.

Maximum Frequency Settings

Adjusting the maximum operating frequency for the humidifier.

Autostart Function and Power-Up Time

Configuring autostart and power-up time for the system.

Power-Down Time and Line Pressure Faults

Managing power-down time and handling line pressure fault messages.

Rinse Type and Interval Settings

Selecting rinse types and setting the rinse interval.

Rinse Duration Settings

Adjusting time durations for normal and air pressure rinsing.

Drying Run and Step Switching

Configuring drying functions and step-wise nozzle operation.

Service Notice Reset

How to reset service notifications, e.g., for oil changes.

Saving Settings and Display Messages

Procedures for saving settings and understanding operational display messages.

Water Treatment Connection

Information on connecting the water treatment system.

Inlet/Outlet Air Humidifier Alternation

How to alternate between inlet and outlet air humidifiers.

Fault and Error Messages

Identifying and understanding fault and error messages.

Specific Fault Messages

Details on specific fault conditions like overpressure and motor overheating.

Service Indicator and Fault Acknowledgement

Using the service indicator and acknowledging faults.

Error Codes and Communication Issues

Explains error codes and troubleshooting communication errors.

Software Updates and Status Messages

Information on software updates and current operating status messages.

Relay Status Display

How to interpret the status display of the system's relays.

Special Function: Operating Pause

How to use the operating pause function for temporary shutdown.

Technical Data

CERTO-FU 750 Specifications

Technical specifications for the CERTO-FU 750 model.

CERTO-FU 1500 Specifications

Technical specifications for the CERTO-FU 1500 model.

Safety and Precautions

General Safety Warnings and Tips

Important safety warnings and general precautions for operating the equipment.

Functional Diagram

Spare Parts

Commissioning Report

HD-Hose, Tube, Nozzle Checks

Checklist items for inspecting hoses, tubes, and nozzles.

Pump Station Commissioning Checks

Checklist items for commissioning the pump station.

Controller Commissioning Checks

Checklist items for commissioning the controller.

Humidifier Data and Settings Verification

Verifying humidifier data and controller settings during commissioning.

Various Commissioning Checks

Other checks to be performed during commissioning.

Maintenance Log Checklist

KB Interior Cleaning Checklist

Checklist for cleaning the interior of the Klingenburg humidifier.

Hose, Pipes, Nozzles Maintenance Checklist

Checklist for maintaining hoses, pipes, and nozzles.

Pump Station Maintenance Checklist

Checklist for performing maintenance on the pump station.

Humidifier Data and Other Maintenance Checks

Checklist for humidifier data and miscellaneous maintenance tasks.

Maintenance Schedule

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