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Kohler 14/20RES User Manual

Kohler 14/20RES
48 pages
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Residential/Commercial Generator Sets
Models:
14/20RES
14/20RESL
Controller:
RDC Residential Digital Control
DC Digital Control
TP-6734 5/10
Operation

Table of Contents

Questions and Answers:

Kohler 14/20RES Specifications

General IconGeneral
BrandKohler
Model14/20RES
CategoryPortable Generator
LanguageEnglish

Summary

Product Identification Information

Generator Set Identification Numbers

Record product identification numbers from the generator set nameplate for future reference.

Controller Identification

Record the controller description from the operation manual, spec sheet, or sales invoice.

Engine Identification

Record product identification information from the engine nameplate for the generator set.

Safety Precautions and Instructions

Safe Starting and Battery Handling

Warnings and procedures to prevent accidental starting and safe handling of batteries.

Engine, Exhaust, and CO Hazard Safety

Safety guidelines for engine backfire, exhaust systems, and carbon monoxide hazards.

Fuel, Noise, and Electrical Hazard Safety

Safety information regarding fuel systems, noise exposure, and electrical hazards like voltage and grounding.

Equipment Handling and Component Safety

Safety precautions for lifting heavy equipment and handling hot components.

Introduction

List of Related Literature

Identifies available literature related to the generator sets covered in this manual.

Generator Set Nameplate Details

Illustrates a typical generator set nameplate and guides on recording its details.

14RES/RESL Model Emission Compliance

20RES/RESL Model Emission Compliance

Service Assistance

Worldwide Service Office Locations

Provides contact information for Kohler Power Systems regional offices worldwide for assistance.

Section 1 Descriptions and Service Views

Section 1.1 Introduction and Documentation

Outlines the manual's scope and directs users to other relevant specifications and manuals.

Section 1.2 Engine Features

Describes the four-cycle, twin-cylinder, air-cooled Kohler engine and its key features.

Section 1.3 Alternator Technology

Explains the PowerBoost™ voltage regulation system for instant response to load changes.

Section 1.4 Transfer Switch Integration

Details controller compatibility with Kohler RRT Automatic Transfer Switch (ATS).

Section 1.5 Controller Overview

Describes the features of the RDC (RES) and DC (RESL) controllers.

Section 1.6 Optional Accessories

Lists optional accessories like the carburetor heater and OnCue™ system.

Section 1.7 Service Views for Maintenance

Provides visual diagrams of generator set components for maintenance reference.

Section 2 Operation

Section 2.1 Prestart Checklist

Lists essential checks to perform before starting the generator set for safe and satisfactory operation.

Section 2.2 Exercising the Generator Set

Instructions for weekly generator set operation to maintain engine and alternator condition.

Section 2.3 RDC/DC Controller Functionality

Explains how RDC/DC controllers manage the generator set and RRT transfer switch.

Section 2.4 Controller Power Supply

Details that controllers are powered by the engine starting battery, supported by a battery charger.

Section 2.5 Controls and Indicators

Illustrates user interfaces for RDC and DC controllers, detailing buttons, displays, and LEDs.

Section 2.6 Generator Set Operation Modes

Covers local starting/stopping and automatic operation with RRT and RDT/RSB transfer switches.

Section 2.7 Exercise Procedures

Guides on performing unloaded and loaded exercises, including diagnostic tests and reset options.

Section 2.8 Test Procedures

Instructions for running unloaded and loaded tests on the generator set and transfer switch.

Section 2.9 Faults and Error Handling

Details fault codes, warnings, shutdowns, ATS communication errors, and controller reset procedures.

Section 2.10 Model RRT Transfer Switch Operation

Explains source availability, ATS control sequences, and time delays for the RRT transfer switch.

Section 2.11 Event History Viewing

Describes how to access and view the last ten controller faults and their occurrence.

Section 3 Scheduled Maintenance

Section 3.1 Scheduled Maintenance Overview

Guides on scheduling routine maintenance based on operating hours and time intervals.

Section 3.1.1 Service Schedule, 14RES/RESL

Provides a detailed service schedule for 14RES/RESL model generator sets.

Section 3.1.2 Service Schedule, 20RES/RESL

Provides a detailed service schedule for 20RES/RESL model generator sets.

Section 3.2 Lubrication System Maintenance

Covers oil checks, recommendations, oil changes, and oil cooler service.

Section 3.3 Spark Plug Service

Instructions for checking, adjusting, and replacing spark plugs for optimal engine performance.

Section 3.4 Air Cleaner Service

Details procedures for servicing air cleaner elements and precleaners for both 14RES/RESL and 20RES/RESL models.

Section 3.5 Cooling System Checks

Emphasizes keeping cooling system inlets and outlets clean and unobstructed to prevent overheating.

Section 3.6 Exhaust System Inspection

Outlines periodic inspection of the exhaust system for cracks, leaks, and obstructions.

Section 3.7 Battery Maintenance and Cleaning

Provides guidance on battery care, cleaning terminals, and handling battery acid safely.

Section 3.8 Battery Charger Operation

Explains the 6-amp float/equalize battery charger operation and LED indicators.

Section 3.9 Circuit Protection Components

Covers the line circuit breaker and fuses that protect the generator set's electrical controls.

Section 3.10 Storage Procedure

Outlines steps for preparing the generator set for long-term storage, including fuel and lubricating systems.

Section 4 Troubleshooting

Section 4.1 Troubleshooting Introduction

Guides users on diagnosing and correcting common generator set problems using charts and records.

Section 4.2 Controller Service Access

Explains how to access controller fuses and the alternator winding circuit breaker.

Section 4.3 Generator Set Troubleshooting Guide

Provides a chart for diagnosing common generator set problems like no crank or no AC output.

Section 4.4 Battery Charger Troubleshooting

Offers solutions for battery charger operation issues based on LED indicators and common problems.

Appendix A Abbreviations

Related product manuals