Kohler 15CCFOZ Service Manual

TP-5606 6/02 Table of Contents
Table of Contents
SUBJECT PAGE SUBJECT PAGE
Safety Precautions and Instructions i.......
Routine Service Parts vi......................
Section 1. Specifications 1-1.................
Introduction 1-1...............................
General Specifications 1-1...................
Engine 1-2.................................
Generator 1-3..............................
Generator Models 15/20 kW 1-3..............
Section 2. Operation 2-1......................
Prestart Checklist 2-1..........................
Exercising the Generator 2-1.................
Controller (Single Phase) 2-2...................
Controller (Three Phase) 2-2...................
Preheat Feature 2-3...........................
Starting Procedure 2-3.........................
Stopping Procedure 2-3........................
Fault Shutdowns 2-4..........................
Low Oil Pressure Shutdown Switch 2-4........
High Water Temperature Shutdown Switch 2-4..
Circuit Protection 2-5..........................
Accessories 2-6..............................
Remote Panels (Optional) 2-7..................
Section 3. Scheduled Maintenance 3-1.........
General 3-1..................................
Lubrication System 3-3........................
Oil Selection 3-3............................
Oil Check 3-3..............................
Oil Change 3-4.............................
Oil Filter 3-5................................
Fuel System 3-6..............................
Specification 3-6............................
Fuel Filter 3-6..............................
Bleeding the Fuel System 3-7................
Fuel Solenoid 3-8...........................
Air Cleaner Service 3-9........................
Governor 3-10.................................
Cooling System 3-11...........................
Cooling System Description 3-11...............
Cooling System Servicing 3-14...................
Clean Radiator Fins/Inspect Hoses 3-14........
Change Coolant 3-14.........................
Check Coolant Level 3-14.....................
Battery Charging 3-15..........................
Belt Tension 3-15............................
Battery 3-16...................................
Cleaning 3-17...............................
Checking Electrolyte Level 3-17................
Checking Specific Gravity 3-18................
Engine Cylinder Head 3-19......................
Valve Clearance 3-19.........................
Head Bolt Torque 3-19........................
Wattage Requirements 3-20.....................
Generator Service 3-21.........................
General 3-21................................
Storage Procedure 3-21........................
Section 4. General Troubleshooting 4-1........
Section 5. Controller Troubleshooting 5-1......
Single-Phase Generator
Sequence of Operation 5-1.....................
Starting 5-1................................
Running 5-2................................
Stopping 5-3...............................
Automatic Safety Shutdowns 5-4..............
Three-Phase Generator
Sequence of Operation 5-5.....................
Starting 5-5................................
Running 5-6................................
Stopping 5-7...............................
Automatic Safety Shutdowns 5-8..............
Section 6. Generator/Controller
Troubleshooting 6-1.........................
Controller Circuit Board 6-1.....................
Section 7. Component Testing
and Adjustment 7-1..........................
Separate Excitation 7-1........................
PowerBoostä IIIE Voltage Regulator 7-4.........
PowerBoostä IIIE Voltage
Regulator Test Procedure 7-5................
PowerBoostä IIIE Voltage
Regulator Adjustment 7-6....................
PowerBoostä V Voltage Regulator 7-8...........
PowerBoostä V Voltage Regulator
Test Procedure 7-9..........................
PowerBoostä V Voltage Regulator
Adjustment 7-10.............................
Adjustment Procedure 7-11...................
Controller Circuit Board 7-12.....................
Engine/Generator Components 7-14..............
Rotor 7-18....................................
Single-Phase Rotor Tests 7-18.................
Three-Phase Rotor Tests 7-18.................
Stator 7-19....................................
Checking Single-Phase Stator
Continuity and Resistance 7-19................
Checking Three-Phase Stator
Continuity and Resistance 7-20................
Exciter Field 7-22..............................
Exciter Armature 7-23..........................
Fuel Solenoid 7-25.............................
Remote Start Panels (Optional) 7-26..............

Kohler 15CCFOZ Specifications

General

Brand	Kohler
Model	15CCFOZ
Category	Inverter
Language	English