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Kohler
Portable Generator
20RESD
Kohler 20RESD Operation
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E
2014
by
Kohler
Co.
All
rights
reserved.
TP
-6880
10/14
KOHLER
CO.
Kohler
,
Wisconsin
53044
Phone
920-457-4441,
Fax
920-459-1646
Kohler
Power
Systems
Asia
Pacific
Headquarters
7
Jurong
Pier
Road
Singapore
619159
Phone
(65)
6264-6422,
Fax
(65)
6264-6455
For
the
nearest
KOHLER
autho
rized
installation,
service,
and
sales
dealer
in
the
US
and
Canada:
Call
1-800-544
-2444
or
visit
KOHLERPower
.com
75
Table of Contents
Default Chapter
2
Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Hot Parts
8
Introduction
9
Service Assistance
11
Section 1 Descriptions and Service Views
13
Introduction
13
Engine
13
Generator Set Enclosure
13
Alternator
13
Transfer Switch
13
Controllers
13
Oncue Plus Generator Management System
15
Accessories
16
Carburetor Heater
16
Programmable Interface Module (PIM)
16
Load Control Module (LCM)
16
Load Shed Kit
16
Service Views
17
Section 2 Generator Set Operation
19
Prestart Checklist
19
Exercising the Generator Set
21
Generator Set Operation
21
Local Starting and Stopping
21
Automatic Starting and Stopping
21
Remote Starting and Stopping
21
Engine Start Crank Cycle
21
Engine Cooldown
21
Automatic Operation with Model RXT Transfer Switch
21
Automatic Operation with Other Transfer Switches
22
Exercise
22
Setting the Exerciser
22
Unloaded Cycle Exercise with Complete System Diagnostics
22
Unloaded Full-Speed Exercise
23
Loaded Full-Speed Exercise (with RXT Only)
23
Power Failure During Exercise Cycle
23
Faults
24
Warnings
24
Shutdowns
24
ATS Communication Errors
24
Resetting the Controller after a Fault Shutdown
24
Fault Messages
25
Generator Enclosure Thermostat
27
Section 3 RDC2 Controller Operation
29
RDC2 Generator Set/ Transfer Switch Controller
29
Controls and Indicators
29
Controller Keypad
30
LED Indicators
30
LCD Display
31
Controller Power
32
Battery Charging
32
Changing Settings
32
Setting the Exerciser
34
Setting the Exerciser at Controller Power-Up
34
Changing the Exercise Settings
34
RDC2 Controller Menus
36
Main Menu
36
Overview Menu
37
Engine Metering Menu
37
Generator Metering Menu
38
Generator Set Information Menu
39
Genset Run Time Menu
39
Genset System Menu
40
ATS Status Menu
41
ATS Configuration Menu
42
Date and Time Menu
43
Networking Information Menus
43
Networking Status Submenu
44
Networking Configuration Submenu (Oncue Plus Password)
45
RBUS Information
47
Remote Devices Submenu
48
Programmable Interface Module (PIM) Status Menu
49
Load Control Module (LCM) or Load Shed Kit Menus
50
Event Log
51
Section 4 DC2 Controller Operation
53
DC2 Generator Set/ Transfer Switch Controller
53
Controls and Indicators
53
Controller Keypad
54
LED Indicators
54
LCD Display
55
Controller Power
55
Battery Charging
55
Exercise
56
Exercise Modes
56
Setting the Exerciser
56
Exerciser Reset
56
Event Log
56
Maintenance Timer
57
Oncue Plus Password
57
Section 5 Scheduled Maintenance
59
Scheduled Maintenance
60
Service Schedule
61
Lubrication System
62
Low Oil Pressure Shutdown
62
Oil Check
62
Engine Oil Recommendation
62
Oil Change Procedure
62
Resetting the Maintenance Timer
64
Spark Plugs
64
Air Cleaner Service
65
Air Cleaner, 8RESV/RESVL Models
65
Air Cleaner, 10/12RESV/RESVL Models
66
Cooling System
66
Exhaust System
67
Battery
68
Storage Procedure
69
Lubricating System
69
Fuel System
69
Cylinder Lubrication
69
Exterior Preparation
69
Battery
69
Section 6 Troubleshooting
71
Introduction
71
USB Port
71
Fault Messages
71
Circuit Protection
71
Controller Internal Circuit Protection
71
Line Circuit Breaker
71
Auxiliary Winding Circuit Breaker
71
Troubleshooting
72
Appendix A Abbreviations
73
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Kohler 20RESD Specifications
General
Brand
Kohler
Model
20RESD
Category
Portable Generator
Language
English
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