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40EFOZ
Kohler 40EFOZ User Manual
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E
2000,
2001,
2002,
and
2003
by
Kohler
Co.
All
rights
reserved.
TP-6109
6/03c
KOHLER
CO.
Kohler,
Wisconsin
53044
Phone
920-565-3381,
Fax
920-459-1646
For
the
nearest
sales/service
outlet
in
the
US
and
Canada,
phone
1-800-544-2444
KohlerPowerSystems.com
Kohler
Power
Systems
Asia
Pacific
Headquarters
7
Jurong
Pier
Road
Singapore
619159
Phone
(65)264-6422,
Fax
(65)264-6455
67
Table of Contents
Table of Contents
3
Safety Precautions and Instructions
5
Exhaust System
6
Introduction
11
Service Assistance
11
Maintenance and Service Parts/Related Literature
12
Section 1 Specifications
13
Introduction
13
Specifications
13
Service Views
14
Remote Annunciator Kit
15
Safeguard Breaker
15
Line Circuit Breaker
15
Run Relay Kit
15
Section 2 Operation
17
Prestart Checklist
17
Marine Inspection
17
Angular Operation
17
Operation in European Union Member Countries
17
Exercising the Generator Set
18
Decision-Maker 3+, 16-Light Microprocessor Controller Operation
18
Controls and Indicators
19
Fuses and Terminal Strips
20
Auxiliary Fault Lamp Conditions
21
Starting the Generator Set
22
Stopping the Generator Set
22
Prime Power Mode Operation
23
Fault Shutdowns
23
Controller Resetting Procedure
24
Resetting the Emergency Stop Switch
24
Controller Operation
25
Controls and Indicators
25
Starting the Generator Set
26
Stopping the Generator Set
26
Fault Shutdowns
26
Controller Resetting Procedure
26
T 1 Controller Operation
27
Controls and Indicators
27
Starting the Generator Set
27
Stopping the Generator Set
27
Fault Shutdowns
28
Controller Resetting Procedure
28
Section 3 Scheduled Maintenance
29
General Maintenance
29
Generator Set Service Schedule
30
Cooling System
31
Siphon Break
31
Impeller Inspection and Replacement Procedure
32
Exhaust System
33
Storage Procedure
34
Lubricating System
34
Cooling System
34
Fuel System
34
Exterior
34
Battery
34
Section 4 General Troubleshooting
35
Section 5 Wiring Diagrams
41
Appendix A Abbreviations
63
Appendix B Operating Hour Service Log
65
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Kohler 40EFOZ Specifications
General
Brand
Kohler
Model
40EFOZ
Category
Marine Equipment
Language
English
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