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Kohler 4EF

Kohler 4EF
72 pages
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Marine Generator Sets
Models:
5E/4EF
7.3E/6EF
TP-5986 4/03b
Service

Table of Contents

Other manuals for Kohler 4EF

Questions and Answers:

Kohler 4EF Specifications

General IconGeneral
Fuel TypeGasoline
Starting SystemRecoil
Engine Type4-stroke OHV
Noise Level68 dBA
DC Output12V / 8.3A

Summary

Product Identification Information

Generator Set Identification Numbers

Record product identification numbers from the generator set nameplate.

Engine Identification

Record product identification from the engine nameplate.

Safety Precautions and Instructions

Accidental Starting Safety

Prevents accidental generator startup during maintenance.

Battery Safety Precautions

Hazards and safe handling of batteries, including acid and gases.

Engine Backfire and Flash Fire Prevention

Avoids fire hazards related to fuel and engine backfire.

Exhaust System Safety

Hazards of carbon monoxide and exhaust system integrity.

Fuel System Safety

Hazards of explosive fuel vapors and proper fuel handling.

Hazardous Noise and Electrical Shock

Risks of hearing loss from noise and electrocution from voltage.

Grounding and Electrical Safety

Procedures for grounding equipment and safe handling of electrical leads.

Hot Parts Safety

Warnings about hot engine and exhaust system components.

Moving Parts Safety

Hazards of rotating parts and advice on servicing the generator.

Section 1 Specifications

Section 2 Scheduled Maintenance

General Maintenance Precautions

Safety warnings and general notes for scheduled maintenance.

Section 3 Intake and Exhaust System

Section 4 Fuel System

Section 5 Cooling System

Section 6 Controller Troubleshooting

Engine Safety Shutdown Switches

Describes various safety shutdown conditions and switches.

Troubleshooting Flowcharts

Guides for diagnosing controller and generator set issues.

Section 7 Generator Troubleshooting

General Troubleshooting Precautions

Safety and initial checks for generator troubleshooting.

Troubleshooting Flowchart

Diagram to diagnose no or low AC output issues.

Section 8 Component Troubleshooting

Section 9 Generator DisassemblyReassembly

Disassembly Procedures

Steps for safely disconnecting and removing generator components.

Section 10 Wiring Diagrams and Voltage Reconnection

Schematic Wiring Diagram

Detailed electrical schematic showing component connections and functions.

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