Kohler 7CCFO User Manual

Operation and
Installation Manual
RV/Mobile Generator Sets
Models:
7CCO
7CCFO
7CCOZ
7CCFOZ
10CCO
10CCFO
10CCOZ
10CCFOZ
TP-5594 5/95

Kohler 7CCFO Specifications

General

Rated AC Output (Watts)	7000
Fuel Type	Gasoline
Fuel Tank Capacity (Gallons)	7.5
AC Output	120/240V
Starting Method	Electric Start
Engine Type	4-Stroke
Starting System	Recoil/Electric
Outlets	One 120/240 V 30 A Locking (L14-30R)

Summary

Safety Precautions and Instructions

Safety Hazard Definitions

Explains DANGER, WARNING, CAUTION, and NOTE symbols for hazard identification.

Section 1. Specifications

Section 2. Operation

Prestart Checklist

Lists essential checks before starting the generator set for safe operation.

Starting and Stopping Procedures

Details the correct steps for starting and stopping the generator set.

Fault Shutdowns

Circuit Protection

Section 3. Scheduled Maintenance

General Maintenance Overview

Emphasizes routine maintenance for optimal performance and longevity.

Lubrication System Maintenance

Fuel System Maintenance

Cooling System Maintenance

Battery Maintenance

Section 4. Troubleshooting

Engine Troubleshooting

Lists common engine problems, their causes, and corrective actions.

Electrical System Troubleshooting

Addresses issues related to battery charging, starter, and wiring problems.

Generator Troubleshooting

Covers problems like no AC output, low voltage, or poor engine condition.

Section 5. Wiring Diagrams

Safety Warnings for Wiring

Single-Phase Generator Wiring

Three-Phase Generator Wiring

Section 6. Installation

Installation Introduction and Features

Generator Selection and Wattage

Discusses factors for choosing a generator and calculating wattage requirements.

Installation Factors and Load Management

Covers compartment size, air requirements, and managing electrical and motor loads.

Airflow and Cooling System Installation

Details minimum air requirements and cooling system installation guidelines.

Fuel and Exhaust System Installation

Guides on installing fuel lines and exhaust systems safely and effectively.

Electrical System Connections

Covers battery, load lead, and remote switch connections for proper setup.

Remote Switch Connection

Section 7. Installation Drawings