Kohler 7CCFO User Manual

TP-5594 5/953-2 Scheduled Maintenance
FUEL SYSTEM
Check the fuel level X. . .. . .. . .. . .. . .. . .. . .. . .
Fill fuel tank X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Check fuel pipes and clamps X. . .. . .. . .. . .. . .. . .. . .. . .. . .
Remove sediment from fuel tank X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Replace the fuel filter element (metal spin-on type) X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Check governor operation and adjust
as necessary** X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check the nozzle injection pressure** X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
(1000 Hrs)
Check and/or replace fuel filter (plastic in-line type supplied loose) X. . .. . ..
LUBRICATION SYSTEM
Check the oil level in crankcase X. . .. . .. . .. . .. .
Replace the oil in crankcase* X X. . .. . .. . .. . .. . .. . .. . .. . .. . . . . .. . .. . .
(Break-in Period)
Replace the oil filter element* X X. .. .. .. .. .. .. .. .. .. .. .. .. .. . . . . . . . . .
(Break-in Period)
COOLING SYSTEM
Check coolant level X. . . . . . . . . . . . . . . . . . . . . . . .
Check water pipes and clamps X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Adjust the tension of water pump V-belt X X. . . . . . . . . . . . . . . . . . . .. .. .. ..
(Break-in Period)
Change coolant X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Clean radiator fins, inspect hoses X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
AIR CLEANER, ETC.
Replace the air cleaner element* X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
(300 Hrs)
Clean the breather pipe* X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
ELECTRICAL SYSTEM
Verify proper operation of gauges (if equipped) X.
Check the electrolyte level in the battery X. . .. . .
Check the electrical connections X. . .. . .. . .. . .. . .. . .. . .. . .
Check the battery specific gravity X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Adjust battery charging alternator V-belt X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
CYLINDER HEAD, ETC.
Check for leakage of water and oil X X. . .. . .. . .. . . . . .. . .. .
Retighten all major nuts and bolts X X. . .. . .. . .. . .. . .. . .. . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Break-in Period)
Check mounting bolts and vibro mounts
for tightness X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Retighten the cylinder head bolts** X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Adjust intake exhaust valve clearance** X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
(800 Hrs)
GENERATOR
Blow dust out of generator* X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Clean slip rings and inspect brushes (single-phase models only)** X. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Perform Service at Intervals Indicated (X)
Before
Each
Startup
Every 50
Hours or
1 Month
Every 100
Hours or
3 Months
Every 500
Hours or
Yearly
Every 400
Hours or
6 Months
* Service more frequently if operated in dusty areas.
** Should be performed by an authorized Kohler Service Dealer/Distributor.

Kohler 7CCFO Specifications

General

Brand	Kohler
Model	7CCFO
Category	Portable Generator
Language	English