TP-6255 7/06 79Section 9 Generator Disassembly/Reassembly
Section 9 Generator Disassembly/Reassembly
9.1 Disassembly
Disconnect all of the external connections—battery
cables at the battery (negative (--) lead first), AC-output
leads, remote interface connector, water line at the
seawater pump, fuel line at the fuel pump filter inlet, and
exhaust line at the mixing elbow. Observe all of the
safety precautions listed at the beginning of this manual
during the disassembly/reassembly procedures.
Note: Because this manual covers several models, the
procedure for disassembly may vary because of
product updates and the assembly variations.
Disassembly Procedure:
1. Place the generator set master switch in the OFF
position.
2. Disconnect power to the battery charger, if
equipped.
3. Disconnect the generator set engine starting
battery, negative (--) lead first.
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working on the generator set.
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
WARNING
Sound Shield Equipped Models: For access to the
generator set to perform regular maintenance, remove
the sound shield doors and roof.
4. Sound-Shielded Models: Open the service-side
door.
5. Sound-Shielded Models: Release the two
quarter-turn fasteners located underneath the roof.
See Figure 9-1.
6. Sound-Shielded Models: Lift up the roof.
7. Sound-Shielded Models: Slide the roof towards
the service side of the unit for removal.
8. Sound-Shielded Models: Open the front, rear,
and non-service side doors as needed.
1
1. Sound shield roof
2. Quarter-turn fastener
3. Alternator-end door
4. Service-side door
5. Front rail
6. Engine-end door
2
2
4
3
5 6
Figure 9-1 Sound Shield Roof Removal
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