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KD2000
Kohler KD2000 User Manual
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E
2017,
2018
by
Kohler
Co.
All
rights
reserved.
TP
-7070
7/18d
KOHLER
CO.,
Kohler,
Wisconsin
53044
Phone
920-457-4441,
Fax
920-459-1646
For
the
nearest
sales/service
outlet
in
the
US
and
Canada,
phone
1-800-544-2444
KOHLERPower.com
119
Table of Contents
Default Chapter
3
Table of Contents
3
Safety Precautions and Instructions
7
Introduction
11
Service Assistance
13
Section 1 Specifications and Features
15
Introduction
15
Controller Specifications
15
Display and Touchscreen
15
Controller Features
15
Connections
17
Modbus Connections
17
Optional Keyswitch and Manual Start/Stop Button
18
NFPA Requirements
18
Parameter Settings
19
Base Module Inputs and Outputs
20
Section 2 Operation
21
Prestart Checklist
21
Exercising Generator Set
22
Operation in Cold Weather Climates
22
Generator Set Operation
23
Start Signal
23
Stop Signal
23
Engine Cooldown
23
Emergency Stop
23
Idle Mode
23
Controller Operation Modes
24
Out of Service Mode
24
Manual Mode
24
Auto Mode (Standby or System Ready)
25
Load Shed
26
HMI Screen Layout
27
Home Screen
27
Top Bar
27
Generator View
28
Control Panel
29
Custom View Button
29
Operator Login
30
Data Displays
31
Generator Mechanical Values
31
Generator Electrical Values
33
Curve Display
33
Saved Electrical and Mechanical Data
35
Events
36
Faults and Alarms
37
Resetting an Alarm
39
Resetting a Fault
39
Consulting Status Messages
40
Full Event Log
41
Applications
42
Reference
43
Region Settings
44
HMI Settings
45
Restart
47
Display Cleaning
47
Firmware Update
47
Screenshot
48
Ladder Tools
49
Save Parameters
51
Upload Parameters
51
Menus
52
Menu 1--Settings
54
Menu 2--Measurements
58
Menu 3--History
61
Menu 4--Diagnosis
62
Menus 5 and 6
68
Menu 6.5-Communication
68
Section 3 Scheduled Maintenance
71
Introduction
71
Service Schedule
74
APM802 Controller Maintenance
76
Engine Maintenance
76
Diesel Fuel Systems
76
Fuel/Water Separator
77
Manual Primer Pump
78
Bleeding Air from Fuel System
79
Restriction Gauge (if Equipped)
79
Lubrication System
80
Oil Change
80
Automatic Oil Replenishment System (Optional Kit)
80
Oil Analysis
81
Air Cleaner System
83
Air Filter Element
83
Air Cleaner Restrictor Indicator (if Equipped)
83
Cooling System
84
Coolant System Safety
84
Coolant Level Check
85
Cooling System Component Inspection
85
Procedure to Drain Cooling System
85
Procedure to Flush and Clean Cooling System
86
Procedure to Refill Cooling System
87
Coolant Analysis
88
Radiator Maintenance
89
Radiator Fan Bearing Lubrication (KD2000--KD3250)
90
Notched V-Belt Adjustment (KD2000--KD3250)
91
Battery Systems
93
Battery Safety
93
Absorbed Glass Mat (AGM) Battery
94
Clean Battery
94
Charge Battery
94
Alternator Maintenance
95
Alternator Safety
95
Checking the Installation
96
Checking the Ventilation Circuit
96
Checking the Bearings
96
Checking the Windings
96
Voltage Regulator
96
Storage Procedure
97
Storage Safety
97
Controller
98
Lubricating System
98
Cooling System
98
Diesel Fuel System
98
Exterior
98
Alternator Storage
99
Battery
99
Section 4 Troubleshooting
101
Introduction
101
Generator Set and Controller
101
Engine
101
Transfer Switch
101
General Troubleshooting Chart
102
Section 5 Accessories
107
Accessories and Connections
107
Accessory Connections
107
Input and Output Modules
108
Analog Input/Output Module
108
Digital Input/Output Module
109
Thermocouple Input Module
110
Remote Serial Annunciator
111
Appendix A Abbreviations
113
Appendix B Operating Hour Service Log
115
4
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Kohler KD2000 Specifications
General
Brand
Kohler
Model
KD2000
Category
Inverter
Language
English
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