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Kohler KDI 3404 TM

Kohler KDI 3404 TM
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6
69
_04
Y1
E2
H6
A
B
H
F
G
C
D2
E
P
Z1
M
M1
M2
L
B2
A2
N
D
E
C2 A2
ST_17 ST_17
Fig. 6.28
Fig. 6.29
Fig. 6.27
Fig. 6.30 Fig. 6.31
1 3 75
8
9
4 2 6
10
H
H3
H4
H5
H2
M3
ED0053030410
INFORMATION FOR REPLACING THE FUNCTIONAL UNITS
6.1.10 Installation of the fuel injector pipes
(pump injector/injectors)
1 -
Position pipes H on the injectors and on the
injector pump.
Important
Tighten the nuts F and G manually, without
clamping them.
2 - Tighten
the nuts F and G
(tightening torque at 25
Nm).
3 - Secure tubes H by means of clamps H2,
assembling:
- H3 rubber element;
- clamp H2 on element H3;
- secure clamp H2 by means of capscrew H4
and nut H5 (tightening torque at 10 Nm).
4 -
Secure manifold E onto cylinder head A2 by
means of capscrews D, inserting gasket C2.
5 -
Secure suction line E2 onto manifold E by means of
capscrews A, inserting gasket D2.
6 -
Fit quick coupling C onto manifold E.
7 -
Fasten the pipe H6 on the manifold E with the screws B.
6.1.9 Assembly Rocker arm
cover
Important
The gasket Z1 between the
rocker arm cover and the cylinder
head must always be replaced
every time it is disassembled.
1 - Position tool ST_17 onto the
head in correspondence with
the two fastening holes 9 and
10.
2 -
Position gasket Z1 and cap P
on cylinder head A2 matching
the holes of fastening
capscrews N with the aid of
the gudgeon guides ST_17.
3 -
Attach the rocker arm cover P
on the head A2 with the screw
N adhering to the tightening
sequence shown in Fig. 6.28
(tightening torque to 10 Nm).
4 -
Secure the hose M2 with the
screw L (tightening torque to
10 Nm).
5 -
Clamp the fitting M3 with the
screw M (tightening torque to
25 Nm) inserting the gasket
B2.

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