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Kohler KDI Series

Kohler KDI Series
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125
8
_07
Fig. 8.22
Z
Z1
Z2
B
C
Fig. 8.21
Fig. 8.23
D
E
GF H
ED0053029590
INFORMATION ABOUT OVERHAULING
8.6.2 Valve seats check
Thoroughly clean the valves and their seats with.
Measure indentation B o f e a c h v a l v e w i t h r e g a r d t o t h e c y l i n d e r
head surface C, which is to be a MIN of 0.60 mm and MAX
of 0.85 mm.
The B MAX indentation allowed on worn components is 1.10
mm.
If the measured value does not correspond with the values
indicated, replace the worn component.
Important
The seats must be worked after driving to reach value B, go
to a rectification workshop for such operations.
8.6.3 Valve springs
Using a dynamometer, subject the spring to two different
forces (in Tab. 8.9) and check that the length of the spring
corresponds to the values indicated in the table.
(*1)
T h e c o d e ED0057551850-S i s i n s t a l l e d f r o m S/N 44188 0176 0
Tab. 8.9
8.6.4 Valve guides check
Measure the diameters D and E of the rods and guides valve
(Tab. 8.10).
The MAX allowed value of wear for D and E is 0.10 mm.
Observe values G from surface F when assembling guides
H (Tab. 8.10).
Important
Carry out the measurements in different points to detect any
ovalisation and/or concentrated wear.
Tab. 8.10 details the dimensional values of new components
only.
REF.
DIMENSIONS
(mm)
CLEARANCE VALUE (mm)
D 5.978 - 5.990
0.040 - 0.064
E 5.030 - 6.042
G 7.000 - 7.020
Tab. 8.10
Valve stem - valve guide dimensions
WEIGHT (kg)
LENGTH (mm)
ED0057552810-S ED0057551850-S
*1
0 0 Z 48.34
13.5 20.4 Z1 30.00
19.5 29.8
Z2 22.00

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