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Kohler KDI Series

Kohler KDI Series
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9
162
_07ED0053029590
ASSEMBLY INFORMATION
9.17 Tightening torques and the use of sealants
BASE CONFIGURATION
SHORT BLOCK
Component Thread (mm) Torque (Nm) Sealer
Oil sprays fastening capscrew M6x1 10
Lower crankcase fastening capscrew M12x1.25 3 Torque cycles
1st Cycle 40
2nd Cycle 70
3rd Cycle 120
Lower crankcase fastening capscrew M8x1.25 2 Torque cycles
1st Cycle 20
2nd Cycle 35
Connecting rod screw M8x1 2 Torque cycles
1st Cycle 40
2nd Cycle 85
Crankshaft gasket ange fastening capscrew M6x1 10 Loctite 2701*
Closing cover fastening capscrew 3rd PTO M8x1.25 25 Loctite 2701*
Idle gear lubr. hole cap closure M14x1.5 30 Loctite 2701*
Coolant drain hole closing cap M16x1.5 50
OIL SUMP ASSEMBLY
Component Thread (mm) Torque (Nm) Sealer
Oil fumes tube M12x1,5 15 Loctite 648
Oil suction hose fastening capscrew M6x1 10 Loctite 2701*
Oil sump fastening capscrew M8x1.25 25
Oil drain cap M18x1.5 35
FLANGE ASSEMBLY (1ST PTO)
Component Thread (mm) Torque (Nm) Sealer
Flange bell fastening capscrew M10x1,5 50
Flywheel fastening capscrew M12x1,25 140
GEAR DISTRIBUTION
Component Thread (mm) Torque (Nm) Sealer
Intermediate gear gudgeon fastening screw M8x1.25 25
Camshaft gear control fastening capscrew M10x1 100
Gear fastening nut on high-pressure fuel injection pump M14x1.5 65
ENGINE CYLINDER HEAD ASSEMBLY
Component Thread (mm) Torque (Nm) Sealer
Air bleeding cap M6x1 8
Lifting brace fastening capscrew M8x1,25 25
Injector manifold M12x1 30
Cylinder head fastening capscrew M12x1.25 6 Torque cycles
1st Cycle 40
2nd Cycle 70
3rd Cycle 100
4th Cycle 90°
5th Cycle 90°
6th Cycle 90°
Rocker arm gudgeon fastening capscrew M8x1,25 25
Rocker arm cover fastening capscrew M6x1 10
INJECTION SYSTEM
Component Thread (mm) Torque (Nm)
Sealer
Fuel lter fastening capscrew M8x1.25 25
Fuel cartridge fastening ... 17
Common rail fastening capscrew M8x1.25 25
Electronic injector brace fastening capscrew M8x1.25 20
Distributor fastening capscrew M8x1.25 10
Waste line fastening drilled capscrew on common rail M10x1 15
* Alternatively to the capscrew replacements, with "Dri-loc"
Tab. 9.4
* Alternatively to the capscrew replacements, with "Dri-loc"

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