Kohler KDI Series

9
163
_07ED0053029590
ASSEMBLY INFORMATION
Injector side injection tube nuts M12x1.5 25
Injection pump side injection tubes nuts M12x1.5 25
Common Rail side injection tubes nuts M14x1.5 30
Injection pump fastening capscrew M8x1.25 25 Loctite 270*
INTAKE MANIFOLD
Component Thread (mm) Torque (Nm) Sealer
Internal semi-manifold fastening capscrew (on cylinder head) M8x1.25 25
External semi-manifold fastening capscrew TG8 22
Intake ange fastening capscrew TG8 22
EXHAUST MANIFOLD
Component Thread (mm) Torque (Nm) Sealer
Exhaust manifold fastening stud M8x1.25 25
Exhaust manifold fastening nut M8x1.25 25
Exhaust/manifold/mufer ange fastening nut M8x1.25 25
LUBRICATION CIRCUIT
Component Thread (mm) Torque (Nm) Sealer
Oil fumes support fastening capscrew (on crankcase) M6x1 12
Oil lter fastening union M20x1.5 15 Loctite 2701*
Oil cooler fastening capscrew M6x1 10
Cartridge-holder cover ... 25
Oil pump carter fastening capscrew TG6 10
Timing system cover fastening capscrew M8x1.25 25
Side oil load ange fastening capscrew (onto carter distribution) TG6 10
Pressure relief valve cap M16x1.5 50
CRANKSHAFT AND TARGET WHEEL PULLEY ASSEMBLY (2
ND
PTO)
Component Thread (mm) Torque (Nm) Sealer
Phonic wheel fastening capscrew (on crankshaft pulley) M6x1 10
Crankshaft pulley fastening capscrew M16x1.5 360 Molyslip
COOLANT CIRCUIT
Component Thread (mm) Torque (Nm) Sealer
Coolant tube clamp fastening capscrew (Oil Cooler return) TG6 10
Thermostatic valve cover fastening capscrew M6x1 10
Coolant pump fastening capscrew M8x1.25 25
TURBO COMPRESSOR
Component Thread (mm) Torque (Nm) Sealer
Oil return tube fastening capscrew M6x1 10
Oil supply tube fastening capscrew M10x1 15
Turbine fastening stud (on manifold) M8x1.25 25
Exhaust ange fastening stud (on turbine) M8x1.25 25
Turbine fastening nut M8x1.25 25
Exhaust ange fastening nut (on turbine) M8x1.25 25
* Alternatively to the capscrew replacements, with "Dri-loc"
* Alternatively to the capscrew replacements, with "Dri-loc"